7 Ways to Reduce Waste in Your Textile Factory (2024)

FAQs

7 Ways to Reduce Waste in Your Textile Factory? ›

By adopting techniques such as value stream mapping, just-in-time production, and continuous improvement, you can identify and eliminate unnecessary steps, reduce overproduction, and minimize waste. Promote Material Efficiency: Optimizing material usage can significantly reduce waste.

Reduce the Use of Packaging Materials

Your product packaging may involve many materials and components, but consider whether they're all necessary. By reducing the amount of materials in your packaging, you could also reduce production, process, and motion waste throughout your facility.

Incineration: It is a method of recovering thermal energy by burning solid waste. For example, PP has the same heat value as gasoline. Textile waste, such as short, shredded, or loose fibres, can also be recycled into palatable fuel.

Refuse, rethink, reduce, reuse, recycle and repair.

Drop off your unwanted items at recycling points and clothing and textile banks in supermarket and local car parks – find your nearest below. Donate items to registered charities and re-use organisations - some, such as The British Heart Foundation, offer a free collection service from your home.

The seven types of waste result in the acronym TIMWOOD (Transport, Inventory, Motion, Waiting, Overproduction, Overprocessing, Defects), which can still be found in older guidebooks.

Textile waste: textile swatches, cut-and-sew textiles, end-of-rolls, sampling yardage, damaged textiles, unsold clothing, clothing samples, secondhand clothing, secondhand textiles.

A lot of this waste comes from manufacturers and retailers themselves, who generate around 13m tons of textile waste every year. Why so much? Largely because they overproduce: every season about 30% of the clothes produced are never sold.

How can we control textile waste? ›

Waste can be reduced at sample making, cutting, manufacturing, packaging, sewing and finishing levels. One can also reduce the waste by manufacturing large quantities of the same style in different colors or prints, as cutting and production is easier with efficient marker making.

And when consumers throw away clothing in the garbage, not only does it waste money and resources, but it can take 200+ years for the materials to decompose in a landfill. During the decomposition process, textiles generate greenhouse methane gas and leach toxic chemicals and dyes into the groundwater and our soil.

The processes most commonly combined for the treatment of effluents generated in the textile industry are screening, hom*ogenization, neutralization, physical-chemical processes, biological treatment and, additionally, filtration or evaporation technologies in cases where the treated water is to be reused for ...