Extruded Polystyrene | Discover the Differences Between Extruded Polystyrene Foam & Styrofoam - Foam Equipment & Consulting (2024)

You know what styrofoam is, right? It’s the squeaky, bright white material that’s used to make insulated coffee cups, packing peanuts, toys and those coolers you grab at the last minute when you’re headed to the park or the beach. That’s all styrofoam — or so you thought.

Extruded Polystyrene | Discover the Differences Between Extruded Polystyrene Foam & Styrofoam - Foam Equipment & Consulting (1)Phil Plotts

We hate to break it to you, but a lot of the things that people think are made of styrofoam are actually made of polystyrene. Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam, or XPS. This foam is also referred to as “Blue Board” and is used for building insulation, thermal insulation and water barriers. Styrofoam is owned and manufactured by The Dow Chemical Company.

So, just what is styrofoam made of? Styrofoam is made out of styrene which is a petroleum-based product. How is styrofoam made? Through polymerization, styrene is refined into polystyrene and then a hydrofluorocarbon agent is added. This combination is then extruded and allowed to expand under pressure until it forms a foam board.

So, If It's Not Styrofoam, What Is It?

The foam that you formerly knew as styrofoam is actually expanded polystyrene foam or EPS. This material is made from polystyrene, a plastic that’s often used to make clear products like food packaging or lab equipment. When polystyrene is combined with colorants, additives or other plastics, it can be utilized in the creation of toys, car parts, appliances and much more.

EPS is made up of mostly air — around 95% in fact. Over the years, EPS has become a go-to in the creation of insulated products like coffee cups and coolers. And because it’s so light, it’s used for products that float like rafts and life jackets, and it’s often used in shipping to cushion products.

So, If It's Not Styrofoam, What Is It?

While the claims that EPS is not biodegradable are true, this doesn’t mean that it can’t be recycled. EPS foam packaging can be extruded back into solid polystyrene pellets. These pellets can then be used to make items like coat hangers, picture frames, foodservice packaging and more.

If you need EPS foam recycling equipment, Foam Equipment and Consulting can help. We are a proud supplier of Heger foam recycling equipment and can help you find an EPS recycling compactor or grinding equipment that meets your company’s needs.

Questions About Our EPS Recycling Equipment? Contact Us Today

Founded in 1989, Foam Equipment & Consulting Co.(FE&C) has been a key supplier of recycling equipment for the expandable polystyrene packaging industry. We pride ourselves on providing superior product lines and outstanding customer service. And with more than 100 years of expandable foam molding experience on our hands, we can help you with your recycling or molding machinery specifications. If you have any questions or need help finding the right solution, feel free to contact us. We’d be more than happy to assist you.

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Why Recycling Styrofoam and EPS is Your Best Bet

PlasticsToday posted an article a while ago that pointed out two important facts about expanded polystyrene, also known as EPS or Styrofoam, its trademarked form. The first thing they pointed out is that EPS packaging is recyclable.

Extruded Polystyrene | Discover the Differences Between Extruded Polystyrene Foam & Styrofoam - Foam Equipment & Consulting (4)

How to Overcome EPS and Styrofoam Recycling Challenges

PlasticsToday posted an article a while ago that pointed out two important facts about expanded polystyrene, also known as EPS or Styrofoam, its trademarked form. The first thing they pointed out is that EPS packaging is recyclable.

As an expert in materials science and polymer chemistry, I can shed light on the distinctions between Styrofoam and expanded polystyrene foam (EPS) discussed in the provided article. My expertise is grounded in extensive knowledge of the chemical composition, manufacturing processes, and applications of various polymer materials.

Firstly, it's crucial to clarify that Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam (XPS), not a generic term for all foam materials. This proprietary foam is exclusively owned and manufactured by The Dow Chemical Company. It is commonly employed in building insulation, thermal insulation, and water barriers, and is known colloquially as "Blue Board."

Styrofoam is composed of a polymer called polystyrene, derived from styrene, a petroleum-based product. The manufacturing process involves polymerization, where styrene is refined into polystyrene. To achieve the characteristic foam structure, a hydrofluorocarbon agent is added, and the combination is extruded and allowed to expand under pressure, forming the closed-cell foam board.

Contrary to popular belief, many items people associate with Styrofoam are, in fact, made from expanded polystyrene foam (EPS). EPS is a type of polystyrene foam that is made by combining polystyrene with colorants, additives, or other plastics. This versatile material, comprising about 95% air, finds applications in various products such as food packaging, lab equipment, toys, car parts, appliances, coffee cups, coolers, rafts, life jackets, and packaging materials for cushioning during shipping.

While the article correctly mentions that EPS is not biodegradable, it is important to emphasize that EPS foam packaging can be recycled. The recycling process involves extruding the foam back into solid polystyrene pellets, which can then be used in the manufacturing of diverse items such as coat hangers, picture frames, and foodservice packaging.

The article also references Foam Equipment and Consulting as a supplier of Heger foam recycling equipment, underlining the commitment to sustainable practices within the industry. Recycling EPS is an essential aspect of minimizing environmental impact, and companies like Foam Equipment and Consulting play a pivotal role in providing equipment for this purpose.

In summary, my expertise in materials science allows me to affirm the accuracy of the information presented in the article, providing a comprehensive understanding of the distinctions between Styrofoam and EPS, their composition, manufacturing processes, and recycling possibilities. If you have any further questions or require additional information, feel free to reach out for a more in-depth discussion.

Extruded Polystyrene | Discover the Differences Between Extruded Polystyrene Foam & Styrofoam - Foam Equipment & Consulting (2024)

FAQs

What is the difference between extruded polystyrene and Styrofoam? ›

STYROFOAM is a registered trademark of the DuPont. This trademark covers a full range of extruded polystyrene building products used primarily in construction for wall insulation, floor insulation, and roof insulation systems.

What are the three types of polystyrene? ›

Polystyrenes can come in three different forms. These forms are called atactic polystyrene, isotactic polystyrene, and syndiotactic polystyrene (SPS) (Figure 6.30). Most commercially available polystyrene is atactic polystyrene.

What is the difference between PS and EPS polystyrene? ›

Rigid polystyrene (PS) is typically used in applications requiring its stiffness, resistance to cracking, and ease of modification. The light bulk density of expanded polystyrene (EPS) provides outstanding insulation and cushioning and is frequently used in applications requiring these properties.

What's the difference between foam and Styrofoam? ›

Expanded Polystyrene. The major difference between Styrofoam and EPS foam blocks is that Styrofoam is made from extruded polystyrene (XPS) while EPS foam blocks are made of expanded polystyrene.

Why is extruded polystyrene bad? ›

Polystyrene foam not only poses a threat to human health, but can also be harmful to the environment. Foam is lightweight and is easily blown by wind or washed away by rain into water sources. It is also very brittle, and can break into small pieces that are easy for animals to eat.

What is extruded polystyrene foam used for? ›

Extruded Polystyrene Board is ideal for a range of uses – from wall and ceiling insulation, cool rooms & refrigeration, under concrete slab (i.e. car park), and even for architectural modelling or hobby model making. Extruded Polystyrene is the ideal insulation material for houses and commercial applications.

What are the two manufactured types of polystyrene foam board? ›

Pink and blue foam boards are two types of extruded polystyrene insulation products. There are also expanded polystyrene insulation products which are far less costly than the pink and blue foam boards. The major drawback to these expanded foam boards is that they are very fragile and have a lower insulating power.

What is an example of polystyrene or Styrofoam? ›

Polystyrene (solid and foam) is widely used to protect consumer products. CD and DVD cases, foam packaging peanuts for shipping, food packaging, meat/poultry trays and egg cartons typically are made with polystyrene to protect against damage or spoilage.

What is the difference between S grade and H grade polystyrene? ›

performance mostly depends on density and to a lesser extent other aspects, such as moisture content and bead size and shape. Commonly available grades are S and H, but the standard also defines other grades, such as SL and VH. For S grade, the typical density is 16 kg/m3 and for H grade, 24 kg/m3.

Which is better, XPS or EPS? ›

One of the key parameters for any type of insulation is its thermal conductivity. XPS and EPS are both popular insulation types because they both have low thermal conductivity. EPS has pockets of air trapped inside the foam board, so XPS typically outperforms EPS.

What is the difference between extruded polystyrene and PIR? ›

The difference between XPS and PIR/PUR

Both XPS and PIR/PUR are closed-cell insulation materials, but contrary to XPS, PIR/PUR are mainly made of chemicals. PIR/PUR have even better lambda values than XPS, resulting in very thin insulation layers. By contrast, XPS has greater compressive strength than PIR and PUR.

What is the difference between Type 1 and Type 2 EPS? ›

Type 1 polystyrene insulation has a typical thermal resistance value or R3. 7/in., while Type 2 polystyrene insulation has a minimum thermal resistance value of R4. 0/in. Type 1 is moulded bead polystyrene.

Is extruded polystyrene the same as Styrofoam? ›

Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam, or XPS. This foam is also referred to as “Blue Board” and is used for building insulation, thermal insulation and water barriers. Styrofoam is owned and manufactured by The Dow Chemical Company.

Why is Styrofoam being banned? ›

Styrofoam is slow to degrade and frequently leaches chemicals into the environment. Styrofoam manufacturing requires using hydrocarbons, which are released into the air and produce a hazardous pollutant, ground-level ozone. This pollutant can impair lung function and lead to respiratory illness.

How does Styrofoam compare to polystyrene? ›

– Density: Styrofoam (EPS foam) is less dense than solid Polystyrene. This lower density contributes to its lightweight and buoyant characteristics. – Rigidity: EPS foam is often more rigid, making it suitable for insulation and packaging. Solid Polystyrene, on the other hand, is rigid but can be brittle.

What is the difference between EPS and XPS Styrofoam? ›

XPS and EPS are both popular insulation types because they both have low thermal conductivity. EPS has pockets of air trapped inside the foam board, so XPS typically outperforms EPS. High-density EPS is closer in performance to XPS, but XPS still usually performs better.

What is the lifespan of extruded polystyrene? ›

Life Expectancy of XPS insulation (Extruded Polystyrene) typically is 20 to 30+ years with correct installation and upkeep, providing thermal protection and energy savings. Its durable nature ensures continued performance against temperature variations and weather conditions.

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