How to drill PVC: five essential tips (2024)

Whether you’re giving your shop or making a billboard, PVC is the ideal material because it’s very easy to machine. With the right preparation, you can drill both foamed PVC and hard PVC sheets. In this blog, we bring you five tips to keep in mind when drilling holes in PVC.

Requirements for drilling PVC:

Before you start drilling through PVC …

When drilling plastic sheet material, you must support it. Ensure that you have a flat board to support your PVC sheet, into which your drill can run. Wood is the most suitable material for this purpose. Do you need more support? You can also clamp the sheet with glue clamps by laying one or more battens along the drill holes. It’s also essential to ensure that the distance between the sheet edge and the edge of the drill hole is at least twice the thickness of the PVC sheet.

For example:
If you’re drilling a PVC sheet with a thickness of 10 mm, the distance between the edge of the sheet and the edge of the drill hole must be 20 mm.

How to drill PVC: five essential tips (1)

1. Use the right drill

If you’re drilling PVC, it’s best to use a metal drill. This principle applies to all types of plastic. Use a standard roll-rolled or HSS ground metal drill bit. The top angle must be between 60 and 90 degrees.

2. Keep everything clean when you’re drilling PVC

The following applies to all types of plastic sheet: leave the protective film on the sheet for as long as possible when you are going to machine it. This will help to prevent unnecessary scratches. By always placing the same side on the work table, you ensure that the other side of the plastic sheet is damaged as little as possible. A clean worktop is, of course, essential. Use a vacuum cleaner to remove any dust or chippings immediately, or the static charge means that the debris will adhere to the PVC.

Tip: Is your worktop grimy or in need of replacement? In our blog “DIY: making a worktop“, we explain how you can make an HPL worktop for your workbench.

3. Drill at the correct speed

The rule of thumb when drilling PVC is to bear in mind the speed of the drill. The thicker or harder the PVC sheet, the higher you must set the speed of the drill. This prevents the drill from overheating. With hard PVC, and in particular, thicker sheets, set the speed higher than with foamed PVC, which is a much softer material. Drilling at the right speed is not only faster and needs less effort, but it’s also better for your drill and ensures a better result.

How to drill PVC: five essential tips (2)

4. Mark the holes on masking tape

Take the masking tape and stick it on the places where you’re going to drill. Mark the drill holes on the tape. You can also stick masking tape to the bottom of your sheet for protection. Then Now, you’re ready to start drilling. If you’re still not sure about the correct drill speed, drill some test holes first on a piece of scrap material.

5. Let the drill do the work

Keep the drill perpendicular to the PVC sheet and let it run at medium speed at first. Don’t apply too much pressure; let the drill do the work. It’s best not to use a new drill bit, but one that’s still sharp. Equally, the drill shouldn’t be too sharp, because it will cut into the plastic too quickly. While drilling, draw the bit out of the hole every now and then to dissipate heat and chips. Start with a small diameter drill bit and keep changing it with intermediate jumps until you reach the desired drill diameter. You can also use a hole drill or saw to create very large holes. Large holes can also be milled.

When do you drill foamed PVC?

Foamed PVC is mainly used for interior applications, such as shop fittings, billboards and stands. This material is also often used to create displays and presentations. Are you planning to work with PVC yourself? In our webshop, we offer an extensive range of both white and coloured foamed PVC in various thicknesses.

When do you drill hard PVC?

Hard PVC is used, among other things, for applications such as equipment construction, coverings for fume hoods, exterior wall cladding and water purification installations. Because the material is impermeable to gases and liquids, this material is frequently used in the chemical industry. In our webshop, you’ll discover hard PVC sheets in a range of thicknesses from 0.5 mm to 20 mm.

Questions about PVC drilling

Do you have questions about drilling PVC, or are you not sure about the materials you require? Please don’t hesitate to get in touch.

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How to drill PVC: five essential tips (2024)

FAQs

How to drill PVC: five essential tips? ›

When drilling plastic, it's best to use a twist drill that has been used at least once. This will eliminate any burrs and keep the drill from biting into the plastic. A step drill is a cone-shaped drill with increasing diameters, often known as a stepped drill bit.

What are the tips for drilling plastic? ›

When drilling plastic, it's best to use a twist drill that has been used at least once. This will eliminate any burrs and keep the drill from biting into the plastic. A step drill is a cone-shaped drill with increasing diameters, often known as a stepped drill bit.

Why is my drill not making a hole? ›

The most common reason a drill won't penetrate a wall at all is because the drill is spinning in the wrong direction. If the drill bit enters the wall and then hits resistance, the typical cause is a metal plate or masonry obstruction.

How do you drill hard plastic without cracking it? ›

The most effective drill bits for plastics are spur-point bits, also known as dowel bits. They are specifically angled to make smooth cuts in the material. A spur-point bit has a central point and spurs that keep the bit aligned, maintaining a clean, neat hole.

What kind of drill bit do I need for UPVC? ›

You will need an electric drill with a 3mm drill bit, a tape measure, a spirit level, and a pencil to mark on the UPVC frame, the fixtures and fittings for your blinds or curtains. Drilling into a reinforced steel uPVC window frame is not the same as drilling a hole in a wooden window frame.

What is the best tool to cut hole in PVC? ›

The best way to make holes in PVC is by using a drill or rotary tool. Using a drill is the best way to get perfectly circular holes in pipe. PVC is soft, you can use either wood or metal bits to make holes with a drill. For making larger holes, use a hole saw with a mandrel to punch through the tube.

Do you drill plastic slow or fast? ›

If you drill too fast, the plastic will melt. You will need to go especially slowly as the bit exits the plastic. It is a good idea to clamp the plastic to a hard surface before you start.

What is the most important factor in correct drilling technique? ›

Cutting speed is one of the most important factors that determine the life of a drill. If the cutting speed is too slow, the drill might chip or break.

Is there a special drill bit for plastic? ›

Craftics 1/4" Plas-Drill Bit. These drill bits for plastic produce clean, chip-free holes in acrylic and other plastics excellent for hand drills. No chipping, no cracking, no grabbing, no melting.

What setting should my drill be on to drill a hole? ›

Set the Speed

Setting 1 is low speed/high torque and is best for driving screws. Setting 2 is a medium speed/torque and can be used for drilling or driving. Setting 3 is the highest speed and is meant for drilling or driving fasteners.

Why does my drill stop spinning when drilling? ›

The most common reason a drill doesn't spin straight is that the drill bit is not properly centered in the chuck. Be sure the drill bit is fully inserted into the center of the chuck, and is not clamped off-center.

What tool cuts hard thick plastic? ›

The best tool for cutting thick plastic (thicker than ¼ inches) is a saw. Thick plastic examples are plastic piping, plastic skirting, and Perspex sheeting. The three best types of saws for cutting thick plastic are a fine-toothed saw, a jigsaw, and a table saw.

Can you use a hand drill for plastic? ›

A drill press is great for keeping everything square, but a manual or powered hand drill also works fine. Clamp the acrylic down carefully, being careful not to scratch the surface, and have a scrap piece of acrylic or hardwood underneath.

How do you break thick hard plastic? ›

A utility knife is the best option because it provides a good grip and control. A utility knife works in a similar way to scoring glass. It creates a shallow cut in the plastic, which makes it easy to either break the plastic or cut through completely.

What drill bits do plumbers use? ›

Masonry Drill Bit

As the name implies, masonry drill bits are intended to drill through tough masonry materials, like concrete, brick, and mortar. These bits are common for many professionals, like plumbers or electricians, that may need to bore through the brick exterior of the home.

Can I use a wood drill bit on PVC? ›

If you're planning to drill into plastic, you may be wondering, can I use a wood drill bit on plastic? The simple answer is yes, but it's not the ideal bit. The best drill bit to use on plastic is a dowel bit, also known as a spur-point bit. These are long, spiral-shaped bits with a sharp point on the end.

What RPM is needed to drill plastic? ›

It is generally best to drill a pilot hole (maximum 1/2” diameter) using 600 to 1,000 rpm and a positive feed of 0.005” to 0.015” per revolution.

How do I make sure I don't drill into pipes or wires? ›

Investing in professional equipment, such as a cable avoidance tool, is the safest option to avoid wires. However, if you don't have access to this, most wiring runs horizontally 6 inches or 12 inches above the receptacle, so avoid these areas. If it is possible, only drill shallow holes.

What screws to drill into PVC? ›

Self-tapping machine or wood screws are recommended. It is recommended that holes be pre-drilled for screws being inserted, as self-drilling screws do not work well.

How long should PVC pipe be for hitting drills? ›

The pipe should be 5 feet long and a 1/2 inch thick, as these dimensions will allow for the flex that is needed. The batter will try to snap the PVC pipe without moving the hands forward. As the batter gets ready to stretch and launch, they snap and cause the whip to get through.

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