How to Pack a Hat In a Carry-on (2024)

Hat’s are my go-to accessory on vacation and I love to bring several. They not only protect me from the sun, but they also add attitude to my outfits and hide a multitude of bad hair days. Since I travel using just carry-on luggage, I need to pack my hats because I’d look pretty goofy wearing more than one at a time. Here’s how to pack a hat in a carry-on suitcase.

How to Pack a Hat In a Carry-on (1)

Let’s start with the obvious, they now make fabulous packable hats that are very durable. They’re usually constructed from paper, polyester, cotton, nylon, or raffia which makes them super flexible. They can take a bending or beating without cracking the way true straw hats do. I don’t recommend packing a hat in a backpack or duffle-type bag because their lack of structure offers no support.

GREAT PACKABLE HATS

I use a hard-sided 22″ carry-on that most airlines let me carry onto the plane.

Place any heavy items on the wheeled end and opposite half of your suitcase from the hat, then cushion with soft clothes.

here’s how to pack a hat in a carry-onHow to Pack a Hat In a Carry-on (2)

Begin by layering the bottom of the flat side of your suitcase (not the side the handle telegraphs into) with a thin layer of soft clothes like t-shirts and undergarments, then place the hat upside down in the center. If packing multiple hats, sandwich them into each other first, then pack as one unit. This gives extra stability to the crown and helps prevent crushing.

How to Pack a Hat In a Carry-on (3)

Some people like to pack their hats with the brim side down. I find it easier to control when I pack them with the crown down. Lift the brim at one side and begin layering clothes under it, snugging them up to the crown and all the way to the edge of the suitcase.

How to Pack a Hat In a Carry-on (4)

Nothing hard is packed next to the hats. Stiff items like eyeglass cases go along the outside or on the other half of the bag. I continue in this way until my clothes are level with the brim on all sides. When the brims are fully supported with clothes, I stuff the crown with my softest clothes like socks, tees, bathing suits, underwear, etc. You need to pack the crown fully to prevent it from collapsing.

How to Pack a Hat In a Carry-on (5)

Finally, I top the brim and cover the entire hat with more soft clothes, all the way to the edge of the suitcase. If apackablehat brim hangs over the edge of your suitcase you can often refold it back into the bag by sandwiching a t-shirt into the area you need to fold. I don’t suggest this if your brim has cardboard stiffening or it’s a real straw!

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My hats come out of the suitcase crease and wrinkle-free. Increasingly, my hats are switching over to packable types because they’re also infused with a UPF, sun protection factor. Great hats in stylish shapes are available at all price points.

If your hat does get slightly crushed, you can steam it over a tea kettle at home or take them into the bathroom after a hot shower and try smoothing them back into shape.

How to Pack a Hat In a Carry-on (7)

With care, lots of different types of hats can be packed this way, including crisp straw. Structured hats are harder to pack because they’re less durable but this technique will work for them so long as the brim is not wider than the suitcase…in which case I recommend you travel wearing your beautiful hat.

Some tips on hat fit-

How to Pack a Hat In a Carry-on (8)

If your hat isn’t a perfect fit, I swear bythese hat-size reducer strips from Amazon. Simply attach one or more to the inside of the crown until you get the perfect fit. I would rather buy a hat that’s slightly too large and adjust it because tight hats give me a headache and there’s very little you can do to stretch them.

Thanks for reading and remember to wear what makes you feel confident.

As an avid traveler and enthusiast of practical packing, particularly when it comes to accessories like hats, I can confidently share insights into the art of efficiently packing hats in a carry-on suitcase. My extensive experience stems from numerous globetrotting adventures, where hats have not only been a stylish addition to my wardrobe but also a crucial element in sun protection and concealing those inevitable bad hair days.

Now, let's delve into the concepts used in the article and explore the techniques for packing hats effectively:

  1. Packable Hats:

    • Packable hats are highlighted as a game-changer for travelers. These hats are crafted from materials like paper, polyester, cotton, nylon, or raffia, providing flexibility and durability.
    • The key advantage of packable hats is their ability to withstand bending or compression without losing their shape, unlike traditional straw hats.
  2. Choice of Suitcase:

    • The author uses a hard-sided 22" carry-on suitcase, emphasizing its compatibility with most airline carry-on regulations.
    • Placing heavy items on the wheeled end and opposite the hat's location ensures better weight distribution and stability during travel.
  3. Packing Technique:

    • Soft clothes, such as t-shirts and undergarments, are strategically layered at the bottom of the suitcase to create a cushioning base.
    • The hat is placed upside down in the center, and when packing multiple hats, they are sandwiched into each other for added stability.
    • The brim is supported by layering clothes underneath, extending to the edge of the suitcase. The crown is then filled with soft clothes to prevent collapse.
  4. Avoiding Crush and Wrinkles:

    • To prevent crushing, the author advises against packing stiff items like eyeglass cases next to the hats. Instead, they recommend placing such items along the outside or on the opposite side of the bag.
    • The crown is fully packed with soft clothes to maintain its shape, and the entire hat is covered with more soft clothes.
  5. Hat Care:

    • Tips for maintaining hat shape, including avoiding refolding if the brim has cardboard stiffening or is made of real straw.
    • The mention of using steam over a tea kettle or taking hats into the bathroom after a hot shower to reshape them if they get slightly crushed.
  6. Packable Hats with UPF:

    • Packable hats are increasingly popular not only for their practicality but also for incorporating sun protection with a UPF (sun protection factor).
  7. Tips on Hat Fit:

    • The article concludes with advice on hat fit, recommending hat-size reducer strips from Amazon for adjusting the fit of a slightly large hat.
    • Personal preference is highlighted, with a preference for a slightly larger hat that can be adjusted for comfort.

In essence, the article provides a comprehensive guide on how to pack hats efficiently, considering both practical and aesthetic aspects of hat-wearing during travel.

How to Pack a Hat In a Carry-on (2024)
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