Large Format Tile — Design and Installation Issues (2024)

Large Format Tile — Design and Installation Issues (1)

Posted on September 12, 2012at 10:00 am by Dalene Flooring /Installation,Tile

Today’s popular tile sizes are much larger than the old 12” x 12” or even older 8” x 8”. Most manufacturers’ bestselling tiles are 18”, 20”, or larger and many come in rectangular formats like 12” x 24” that offer terrific visuals. There are even tile planks that look like hardwood floors.

The challenge in manufacturing these larger format tiles is an issue called warpage, which refers to the tiles becoming slightly “domed” in the center of the tile rather than perfectly flat. Even rectified porcelain tiles that have edges ground to precise squareness can still be warped or domed. For these manufacturers there are allowable tolerances that they must operate within.

Large Format Tile — Design and Installation Issues (2)

When tile patterns include a corner of one tile lined up in the center of a tile that has an edge longer than 18” then it is common to experience “lippage”, which is where you can see the low spot of one tile adjacent to a high spot of another tile. This is not necessarily the fault of the installer. It is something that should be addressed prior to installation by designing a pattern that will allow for that size / shape tile. Instead of a 50% stagger, manufacturers recommend these tiles should be designed with patterns that do not exceed a 33% stagger.

Large Format Tile — Design and Installation Issues (3)

Other issues that affect lippage are the width of the grout line and the light source. Many customers want thin grout lines but do not realize that with larger tiles, a more traditional grout line width of 3/16” to ¼” reduces lippage. If you are concerned about cleaning grout then know that we offer high-quality grout products that won’t chip, crack or stain and are much easier to clean.

Regarding the light source in the room, Tile patterns should not be designed / installed perpendicular to the light source when possible because this can exaggerate the lippage. “It’s best to orient patterns such that potentially noticeable lippage is not perpendicular to the direction of late afternoon or early morning lighting.”

For more detailed information on this subject, please click the link below for an article from 2010 published by the Tile Council of North America.

Sources:

Tile Magazine – How to offset certain Installation Challenges

Tags: ceramic, large format tile, tile

Large Format Tile — Design and Installation Issues (2024)

FAQs

What are the disadvantages of large format tiles? ›

Large format tiles are also more prone to cracking than smaller tiles. Because they are larger and heavier, they can be more difficult to handle and install. This means that if they are not installed properly, they can crack or become damaged over time.

When should you not use large tiles? ›

Large tiles can't flex over raised areas or dips in the subfloor like smaller tiles can. If the substrate is not perfectly level, using large tiles can result in lippage, which is when the edge of one tile is higher than an adjacent tile.

Why not to do 50% tile layout? ›

However, in a tile that is within the standard of allowable warpage, the high point of a tile (where warpage most times is pronounced) is centered on the low point of warpage (the two end joints) of two tiles. The result of 50% offset, as seen in image # 2, is both unsightly and can be a significant safety hazard.

Do larger tiles crack easier? ›

Misconception #2: “Large format panels are more fragile and therefore, more likely to crack.” In reality: With proper installation, tiles that are larger in size are no more likely to crack than their smaller relatives.

Should large format tile be staggered? ›

Proper Offset

Laying out your large format tile prior to installation is important. It can help determine the pattern that best suites your project. For large format tile, it is important to use a 1/3 (33%) offset opposed to the more traditional 1/2 “brick” pattern.

Why do big tiles pop up? ›

The pressure built up by a shifting substrate can result in tiles pushing against each other, building pressure to a point that the glue adhering the tile to the substrate gives way, and the tiles 'pop' up, often in a tenting formation, like the image above.

Can I use regular Thinset for large format tile? ›

Answer: It is recommended to use a medium-bed mortar when installing large format tile to compensate for irregularities in the tile and substrate. Common thin-set mortars shrink as they cure — the displacement of water causes the mortar to retract and pull the tile as it hardens.

Do large tiles cost more to install? ›

Large-format tiles sometimes cost less to buy and install. Sometimes materials that replicate natural stone can be cheaper when and if it takes fewer individual tiles to cover more floor or wall space. Remember, though; it takes a trained professional with the best tools to measure precisely enough not to waste tile.

What is the 345 rule in tiling? ›

If a triangle has sides measuring 3, 4, and 5 feet (1.5 m) (or any other unit), it must be a right triangle with a 90º angle between the short sides. If you can "find" this triangle in your corner, you know the corner is square.

What is the golden ratio in tile layout? ›

Tile Layout and the Golden Ratio 1.618:1 DIY ceramic tile installation | Tile layout, Tile installation, Layout.

What is the best pattern for large floor tiles? ›

If you have large tiles then the best way to help them reach their full potential is to lay them out in a simple, horizontal grid pattern or stack bond design. This helps to make small rooms feel bigger and creates a sleek effect, with fewer grout lines.

What is the best spacing for large floor tiles? ›

GROUT JOINT SIZE FOR LARGE AND HEAVY TILE

Daltile recommends that large tiles have a 1/8” or 3/16” minimum grout joint for the most successful installation. The difference is not really noticeable visually, but can make a big difference to the quality of the installation.

Is large format tile better than small tile? ›

Larger Tiles Make Small Rooms Appear Bigger

Because grout lines are thinner and fewer as part of the layout, smaller rooms appear bigger when using larger tiles. Large-format tiles make floors look more streamlined – therefore, creating the illusion of more space.

Are larger floor tiles better? ›

With larger tiles, there are fewer grout lines to clean, so you save time cleaning. Also, there is less cleaning product to purchase, which means you also save money. Morever, your installation will last longer.

What are the negative features of tiles flooring? ›

What Are The Disadvantages Of Tile Flooring?
  • Can Be Cold. Without an underfloor heating system installed, tile floors can feel cold underfoot during the colder seasons. ...
  • Can Be Slippery When Wet. ...
  • Requires Sealant. ...
  • Weight. ...
  • Requires Seams. ...
  • Modern Styling. ...
  • Easy To Clean. ...
  • Versatility.
Feb 28, 2023

Why are larger tiles more expensive? ›

As large format tiles are a lot heavier and bigger, they come with their own problems. A tiler will spend more time cutting the tiles and picking the right adhesive for their weight. The material of the tiles will also matter, as some more porous tiles will need to be sealed for a high-quality finish.

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