Manufacturing Platform for Apparel Industry | Fast & Sustainable - Fashinza (2024)

Zara SA, stylized as ZARA, is a Spanish apparel retailer based in Arteixo in Galicia, Spain.The company specializes in fast fashion, and products include clothing, accessories, shoes, swimwear, beauty, and perfumes. It is the largest company in the Inditex group, the world's largest apparel retailer.

Zara is one of the most successful fashion retail brands in the world. With the concept of fast fashion, it was able to grab the attention of a broad spectrum of consumers. The Zara brand offers men and women’s clothing, children’s clothing (Zara Kids), shoes and accessories. The sub-brand Zara TRF offers trendier and sometimes edgier items to younger women and teenagers.

10 things to know about Zara's business strategy

1. Vertical Integration

Zara manages design, production, shipment, display, promotion, sales, and feedback itself, relying only lightly on outsourcing. Its success relies on keeping a significant amount of its production in-house, ensuring that its own factories reserve 85 percent of their capacity for in-season adjustments. In-house production allows the organization to be flexible in the amount, frequency, and variety of new products to be launched.

2. Copy and not Invent

While many retailer companies aim for innovation, Zara tends to ride over the wave of trend. They bring in whatever is currently hot and trendy, often making affordable copycat versions of high end fashions. The store prides itself on getting new designs in stores within 2 weeks.

Manufacturing Platform for Apparel Industry | Fast & Sustainable - Fashinza (1)

3. Lean inventory management

Zara follows the principle of reducing the quantity manufactured for a particular style. By doing so, Zara not only reduces its exposure to any single product but also creates artificial scarcity. The principle is applied to all fashion items. The lesser the availability, the more desirable an object becomes. Another benefit of producing lower quantities is that if a style does not generate traction and suffers from poor sales, there is not a high volume to be disposed of.

4. Proprietary Software and Design Flow

This is availed to analyze fashion trends from each of its many hundreds of stores around the world. They also have specially trained professional work-force to do the same. Together, this capitalizes off of Zara’s rapid product replacement cycles by cataloguing in real-time which products are being purchased, in what quantity, and where. This enables Zara to realize the newest fashion trends.

5. Unrelenting focus on the customer

This is a core principle of Zara. They prioritize customer needs and insights. The staff and employees are trained to provide the best customer service possible. The brand uses cutting-edge systems to track the location of garments instantly and makes those most in demand rapidly available to customers. Due to Zara’s competitive customer research capabilities, its product offerings across its stores globally reflect unique customer needs and wants in terms of physical, climate or cultural differences.

6. Sustainability at its core

Zara has decided to commit to the eco friendly aspect of fashion. According to Zara’s official website, all Zara stores have managed an average 20% reduction of electrical consumption in recent times. Recycling efforts of furniture and decoration, organic manufacturing processes, and biodiesel fuel have been made to promote an environment friendly image.

7. Solid distribution network

Zara has successfully maintained an in-time production management. Zara’s strong distribution network enables the company to deliver goods to its European stores within 24 hours, and to its American and Asian outlets in less than 40 hours.

8. Location Strategy

Interestingly, Zara aims to stay close to the high end fashion stores. For Zara to successfully compete with luxury brands, it must first identify with customers as being a luxury brand. This can be achieved by placing its stores closer to the luxury brands. For example, in Istanbul Zara can be found one street away from Cartier Hermes, and Chanel, three very expensive brands.

Manufacturing Platform for Apparel Industry | Fast & Sustainable - Fashinza (2)

9. The Communication Strategy

Zara does zero advertisem*nt or endorsem*nt. It prefers to invest a percentage of its revenues in opening new stores instead. Even the brand’s founder Amancio has never spoken to the media nor has in any way advertised Zara. The success of the brand lies where customers appreciate and desire the brand, which is over and above product level benefits and strongly driven by the brand experience. Zara uses its store location and store displays as key elements of its marketing strategy.

10. Monitoring and responding to customer feedbacks

This customer centric approach is one of the key factors of Zara’s success. Every customer feedback gets reported back to headquarters, and communicated to in-house designers for future consideration. The store manager is equipped with special training in fashion and observation. They are asked to pay special attention to what customers are saying and doing to reflect what moves the brand needs to make next.

Manufacturing Platform for Apparel Industry | Fast & Sustainable - Fashinza (2024)

FAQs

What are the manufacturing systems in the apparel industry? ›

In the apparel industry, four types of production systems are commonly used: bundle system, progressive bundle system (PBS), unit production system (UPS), and modular system. The bundle system and PBS are categorized into mass production and UPS and modular systems are categorized into flexible specialization.

How does fast fashion affect the fashion industry? ›

Fast fashion increases consumer spending, profits, and the consumer's need to participate in a trend. However, critics say the industry contributes to climate change, pesticide pollution, and waste.

How to spot fast fashion? ›

The most obvious signs of a fast-fashion brand are as follows:
  1. Made from cheap materials like polyester, polyurethane, rayon, spandex, and nylon.
  2. Offer a large volume of clothing with frequent new arrivals that focus on the latest trends and styles.
  3. Always have a limited quantity.

What is an example of sustainable manufacturing? ›

The leading sports retailer JD Sports, practices sustainability in different stages of manufacturing. Some of their ongoing initiatives include: reducing plastic use, recycling waste water, encouraging the usage of renewable energy sources, and reducing the impact of greenhouse gas emissions using technology.

How can we make fast fashion more sustainable? ›

What Can Fashion Brands do to be More Sustainable?
  1. Be transparent about their supply chains.
  2. Partner with sustainable branding partners.
  3. Ensure their packaging is eco-friendly.
  4. Switch to a renewable energy provider.
  5. Implement a recycling strategy.
  6. Design new ranges less frequently.
  7. Create fashion that lasts.

What are the steps in apparel manufacturing? ›

Here's a step-by step guide to garment production:
  • Pre-Production. Pre-production consist of fabric and trim sourcing, fabric development, pattern making and sampling.
  • Fabric and Trim Sourcing. ...
  • Pattern Making. ...
  • Production Planning. ...
  • Cutting Process. ...
  • Manufacturing and Quality Control. ...
  • Delivery.

What is the main purpose of an apparel manufacturing industry? ›

The main task for the apparel manufacturer is to produce shell structures out of flat fabrics to match the shape of human body. The conversion of fabric into apparel involves various processes, such as spreading, pattern making, cutting, sewing, fusing, pressing and packaging.

What is the waste in apparel manufacturing? ›

1. 92 million tonnes of textiles waste is produced every year. Of the 100 billion garments produced each year, 92 million tonnes end up in landfills.

What are the problems with fast fashion and sustainability? ›

The Dark Side of Fast Fashion

It dries up water sources and pollutes rivers and streams, while 85% of all textiles go to dumps each year. Even washing clothes releases 500,000 tons of microfibres into the ocean each year, the equivalent of 50 billion plastic bottles.

What is the fast fashion strategy? ›

Fast fashion is a design, manufacturing, and marketing method focused on rapidly producing high volumes of clothing. Fast fashion garment production leverages trend replication and low-quality materials (like synthetic fabrics) in order to bring inexpensive styles to the end consumer.

How to know if a clothing brand is sustainable? ›

One of the fastest ways to tell whether a sustainable clothing brand is legitimate is by checking if it has certifications. Since customers require transparency, companies aim for green documentation from Fair Trade, GoodWeave, Certified B Corporation, and other standards.

Who are the biggest consumers of fast fashion? ›

Millennials and gen Zers are the main drivers of the fast fashion economy today. Ultra fast fashion brands like SHEIN are selling more than ever, and young shoppers are still their target market.

What materials are used in fast fashion? ›

Polluting via Synthetic Fibers – Fast fashion makes use of synthetic fibers such as polyester, nylon and acrylic – which aren't biodegradable friendly and can end up in our oceans and harm aquatic life. In fact, around one third of microplastics in the ocean are from the materials used to produce fast fashion.

How can clothing be made more sustainable? ›

20 Tips For Building A Sustainable Fashion Brand
  1. 1 Use sustainable materials. ...
  2. 2 Reduce water usage. ...
  3. 3 Use natural dyes. ...
  4. 4 Reduce waste. ...
  5. 5 Support ethical labor practices. ...
  6. 6 Invest in renewable energy. ...
  7. 7 Educate your customers. ...
  8. 8 Collaborate with like-minded brands.

How to set up a sustainable clothing business? ›

How to Start a Sustainable Fashion Brand: the Complete Step-by-Step Guide
  1. Define your intentions.
  2. Come up with a sustainable product idea.
  3. Do your research. Materials. Manufacturing. Print-on-demand.
  4. Craft your designs. Using software programs. Hiring a designer. ...
  5. Create your brand name.
  6. Build your brand story.
  7. Setup your store.
Mar 1, 2024

What is sustainability in clothing industry? ›

Sustainable clothing uses biodegradable components from natural or recycled fibers. These materials grow with no pesticide or fertilizer use, consume less energy and water, and employ no chemical treatment, thus reducing the overall carbon footprint of these brands.

How do you manufacture sustainably? ›

By using recycled materials, implementing closed-loop manufacturing processes, implementing a waste management system, partnering with suppliers, and educating employees, manufacturers can reduce their reliance on virgin materials, lower their production costs, and reduce their environmental impact.

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