N95 Respirators, Surgical Masks, Face Masks, & Barrier Face Coverings (2024)

N95 respirators and surgical masks are examples of personal protective equipment that are used to protect the wearer from particles or from liquid contaminating the face. The Centers for Disease Control and Prevention (CDC) National Institute for Occupational Safety and Health (NIOSH) also regulates N95 respirators. The Department of Labor's Occupational Safety and Health Administration (OSHA) regulates entities for compliance with worker safety rules and OSHA standards, including, for example, the proper use of respirators in different work environments.

It is important to recognize that the optimal way to prevent transmission of microorganisms, such as viruses, is to use a combination of interventions from across the hierarchy of controls, not just PPE alone.

COVID-19 Resources on Respirators and Masks

Face Masks, Barrier Face Coverings, Surgical Masks, and Respirators for COVID-19: Answers to frequently asked questions

On this page:

  • Face Masks
  • Barrier Face Coverings
  • Surgical Masks
  • N95 Respirators
  • Comparing Surgical Masks and Surgical N95 Respirators
  • General N95 Respirator Precautions
  • N95 Respirators in Industrial and Health Care Settings

Face Masks

A face mask is a product that covers the wearer's nose and mouth. Face masks are for use as source control by the general public and health care personnel (HCP) in accordance with CDC recommendations, and are not personal protective equipment. Face masks may or may not meet any fluid barrier or filtration efficiency levels; therefore, they are not a substitute for N95 respirators or other Filtering Facepiece Respirators (FFRs), which provide respiratory protection to the wearer, or for surgical masks, which provide fluid barrier protection to the wearer.

Barrier Face Coverings

A barrier face covering, as described in ASTM F3502-21, is a product worn on the face specifically covering at least the wearer's nose and mouth, with the primary purpose of providing source control and to provide a degree of particulate filtration to reduce the amount of inhaled particulate material. Barrier face coverings are not a substitute for N95 respirators and other Filtering Facepiece Respirators (FFRs), which provide respiratory protection to the wearer, or for surgical masks, which provide fluid barrier and particulate material protection to the wearer.

Barrier face coverings may be made from a variety of materials that are not flammable. By definition, a barrier face covering should meet the particulate filtration efficiency, airflow resistance, and leakage assessment recommendations as described in ASTM F3502-21.

Surgical Masks

A surgical mask is a loose-fitting, disposable device that creates a physical barrier between the mouth and nose of the wearer and potential contaminants in the immediate environment. Surgical masks are regulated under 21 CFR 878.4040. Surgical masks are not to be shared and may be labeled as surgical, isolation, dental, or medical procedure masks. They may come with or without a face shield. These are sometimes referred to as face masks, as described above, although not all face masks are regulated as surgical masks.

Surgical masks are made in different thicknesses and with different ability to protect you from contact with liquids. These properties may also affect how easily you can breathe through the face mask and how well the surgical mask protects you.

If worn properly, a surgical mask is meant to help block large-particle droplets, splashes, sprays, or splatter that may contain germs (viruses and bacteria), keeping it from reaching your mouth and nose. Surgical masks may also help reduce exposure of your saliva and respiratory secretions to others.

While a surgical mask may be effective in blocking splashes and large-particle droplets, a face mask, by design, it does not filter or block very small particles in the air that may be transmitted by coughs, sneezes, or certain medical procedures. Surgical masks also do not provide complete protection from germs and other contaminants because of the loose fit between the surface of the mask and your face.

Surgical masks are not intended to be used more than once. If your surgical mask is damaged or soiled, or if breathing through the mask becomes difficult, you should remove it, discard it safely, and replace it with a new one. To safely discard your surgical mask, place it in a plastic bag and put it in the trash. Wash your hands after handling the used mask.

N95 Respirators

An N95 respirator is a respiratory protective device designed to achieve a very close facial fit and very efficient filtration of airborne particles. Note that the edges of the respirator are designed to form a seal around the nose and mouth. Surgical N95 Respirators are commonly used in healthcare settings and are a subset of N95 Filtering Facepiece Respirators (FFRs), often referred to as N95s.

Comparing Surgical Masks and Surgical N95 Respirators

The FDA regulates surgical masks and surgical N95 respirators differently based on their intended use.

N95 Respirators, Surgical Masks, Face Masks, & Barrier Face Coverings (1)

A surgical mask is a loose-fitting, disposable device that creates a physical barrier between the mouth and nose of the wearer and potential contaminants in the immediate environment. These are often referred to as face masks, although not all face masks are regulated as surgical masks. Note that the edges of the mask are not designed to form a seal around the nose and mouth.

N95 Respirators, Surgical Masks, Face Masks, & Barrier Face Coverings (2)

An N95 respirator is a respiratory protective device designed to achieve a very close facial fit and very efficient filtration of airborne particles. Note that the edges of the respirator are designed to form a seal around the nose and mouth.

Surgical N95 Respirators are commonly used in healthcare settings and are a subset of N95 Filtering Facepiece Respirators (FFRs), often referred to as N95s.

General N95 Respirator Precautions

  • People with chronic respiratory, cardiac, or other medical conditions that make breathing difficult should check with their health care provider before using an N95 respirator because the N95 respirator can make it more difficult for the wearer to breathe.
  • Some models have exhalation valves that can make breathing out easier and help reduce heat build-up. Note that N95 respirators with exhalation valves should not be used when sterile conditions are needed.
  • All FDA-cleared N95 respirators are labeled as "single-use," disposable devices. If your respirator is damaged or soiled, or if breathing becomes difficult, you should remove the respirator, discard it properly, and replace it with a new one. To safely discard your N95 respirator, place it in a plastic bag and put it in the trash. Wash your hands after handling the used respirator.
  • N95 respirators are not designed for children or people with facial hair. Because a proper fit cannot be achieved on children and people with facial hair, the N95 respirator may not provide full protection.

N95 Respirators in Industrial and Health Care Settings

Most N95 respirators are manufactured for use in construction and other industrial type jobs that expose workers to dust and small particles. They are regulated by the National Personal Protective Technology Laboratory (NPPTL) in the National Institute for Occupational Safety and Health (NIOSH), which is part of the Centers for Disease Control and Prevention (CDC).

However, some N95 respirators are intended for use in a healthcare setting. Specifically, single-use, disposable respiratory protective devices used and worn by healthcare personnel during procedures to protect both the patient and healthcare personnel from the transfer of microorganisms, body fluids, and particulate material. These surgical N95 respirators are class II devices regulated by the FDA, under 21 CFR 878.4040, and CDC NIOSH under 42 CFR Part 84.

N95s respirators regulated under product code MSH are class II medical devices exempt from 510(k) premarket notification, unless:

  • The respirator is intended to prevent specific diseases or infections, or
  • The respirator is labeled or otherwise represented as filtering surgical smoke or plumes, filtering specific amounts of viruses or bacteria, reducing the amount of and/or killing viruses, bacteria, or fungi, or affecting allergenicity, or
  • The respirator contains coating technologies unrelated to filtration (e.g., to reduce and or kill microorganisms).

The FDA has a Memorandum of Understanding (MOU) with CDC NIOSH which outlines the framework for coordination and collaboration between the FDA and NIOSH for regulation of this subset of N95 respirators.

For additional differences between surgical masks and N95 respirators, please see CDC's infographic.

N95 Respirators, Surgical Masks, Face Masks, & Barrier Face Coverings (2024)

FAQs

What's the difference between N95 and surgical masks? ›

Face masks may or may not meet any fluid barrier or filtration efficiency levels; therefore, they are not a substitute for N95 respirators or other Filtering Facepiece Respirators (FFRs), which provide respiratory protection to the wearer, or for surgical masks, which provide fluid barrier protection to the wearer.

What are the requirements for a N95 respirator? ›

Your N95 respirator must form a seal to your face to work properly. Your breath must pass through the N95 respirator and not around its edges. Jewelry, glasses, and facial hair can cause gaps between your face and the edge of the respirator. The N95 respirator works better if you are clean shaven.

What are the limitations of the N95 mask? ›

N95 respirators are not effective against the smell of smoke or gases and vapors such as methane and carbon monoxide. Vapors may also include chemicals such as organic solvents and formaldehyde.

What are the 4 layers of the N95 mask? ›

5, the N95 respirator consists of four principal layers, which include inner layer, support layer, filter layer, and layer mask filter layer from inside to outside of it.

What's the difference between a N95 and NIOSH N95? ›

You may see some respirators on the market labeled as “N95,” but if a respirator does not contain all of the components of the required label, it is not a NIOSH-approved respirator and, therefore, cannot be relied on to provide the same level of respiratory protection.

How many times can I wear an N95? ›

How Many Times Can You Wear an N95 Mask? There's no hard-and-fast rule about how many times you can wear a respirator before throwing it away. Instead, it's more important to track where you wear the face covering and for how long.

Can you wear a regular mask over an N95 mask? ›

For optimal protection against respiratory pathogens such as SARS-CoV-2, procedure masks shouldn't be worn over N95 filtering facepiece respirators (FFRs), according to a study published today in Infection Control & Hospital Epidemiology.

What is the difference between N95 and KN95 masks? ›

Fit Differences

KN95 masks use loops that are slipped over your ears and have less force to create a tight seal, unlike the tight seal of an N95. KN95s are considered to be loose fitting masks, no better than a cloth face mask or flat fold surgical mask.

Do N95 masks expire? ›

Nevertheless, despite passing a specified date, the material may remain effective for its intended purpose. With regard to N-95 respirators, the Centers for Disease Control and Prevention has issued guidance that expired respirators may be used and considered effective.

What is the problem with the N95 mask? ›

Surgical N95 Respirators

​​​Be aware that on August 9, 2023, O&M Halyard initiated a voluntary recall of FLUIDSHIELD Surgical N95 Respirator Mask, Orange (Small), Level 3, Model 46827, Lot Number AM2164811 because this lot failed particulate filtration testing and should not be used.

How many free N95 masks can i get? ›

How to Get Free N95 Masks and At-Home COVID Tests From the Government. Americans were entitled to up to 16 at-home COVID tests per household, and three N95 masks per person.

What does 95 mean in N95? ›

95: Masks ending in a 95, have a 95 percent efficiency. Masks ending in a 99 have a 99 percent efficiency. Masks ending in 100 are 99.97 percent efficient and that is the same as a HEPA quality filter. . 3 microns: The masks filter out contaminants like dusts, mists and fumes.

What is the difference between a medical mask and a N95 mask? ›

They found that wearing N95 respirators continuously throughout a shift can offer better protection against respiratory viral infections [16]. In contrast, the continuous wearing of surgical masks leads to moisture accumulation in the inner layers of the mask, reducing filtration efficiency [16].

How often do employees need to be fit tested for an N95 mask? ›

You should be fit tested at least annually to ensure your respirator continues to fit you properly. Because each brand, model, and size of respirators will fit slightly different, you should be fit tested every time you wear a new model, manufacturer type/brand, or size.

Can you wear a surgical mask under N95? ›

For optimal protection against respiratory pathogens such as SARS-CoV-2, procedure masks shouldn't be worn over N95 filtering facepiece respirators (FFRs), according to a study published today in Infection Control & Hospital Epidemiology.

Does a surgical mask block dust? ›

In conclusion, while surgical masks can offer some level of protection against dust particles, they have limitations in terms of their effectiveness. For environments with high levels of dust pollution, alternative options such as respirators or specialized dust masks may provide more robust protection.

What is the difference between an N95 mask and a KN95 mask? ›

The difference between the two types of masks is the certi cation. N95 is the United States (U.S.) standard and the KN95 is the China standard. Only N95 masks are approved for healthcare use in the U.S. KN95 masks have many of the same protective properties.

Can you wear a procedure mask in the operating room? ›

According to AORN guidelines, professionals in the operating room must wear masks when spray, splashes, splatter or droplets of blood or other potentially infectious materials may be generated and nose or mouth contamination can be reasonably anticipated.

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