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Manufacturing
- Posted by Dienamics
- March 15, 2021
Author: Jack Gurr
Product manufacturing can sometimes seem like a mysterious processthat requiresfirsthand experienceto understand. In this article, we will take a look at the 4 main steps you need to take to manufacture products – keep an eye on our blog in the coming weeks as we break down each of these steps individually.
The product manufacturingstagecomesafter theproduct designprocess is complete.Normally thedesign has been proven and tested viaprototyping.The first step in this process is tool making.
Step 1 of Product Manufacture: Tool Making
The tool making processisnormallybroken down into4 steps:
Stage 1: Tool Analysis
During thisstage, the toolmaker is reviewing the parts to seehow best to approach the tooling design stage. Some features to consider is theplastic material,if toolingslidesarerequired,ejectorlocation,gating of the parts,draft on parts,and how the partsshutoff. This is also a good time to bring up any design changes that may benefit the production of the part.
Stage 2: Tool Design
Thetool designmustincorporate systems of cooling, injection, ejection, and slides (if required).Allthese systems are represented in a 3D modelthat will be generated. This CAD model of the tool is crucial for the toolmaker as itishis roadmap to the construction of the mould– just like how a builder has plans when building a house.
Stage 3: Tool Production
The tooling production is when the tool is constructed. This can involvemachining techniquessuch as;wire cutting, CNCmachining,electrical discharge machiningand many more.
Stage 4: Off-Tool Sample Review
Once the tool is complete,it will be mounted in a moulding machine and runfor the first time. Theparts arereviewed to make surethat they arecoming outwith thecorrect dimensionsandphysical appearance. This is also a good time to check all the systems mentioned in stage 2 are working as they should.
Step 2 of Product Manufacture: Mass Production
After the off-tool samples are approved, the tool can be mounted and put into production. From here a trained moulder(moulding machine operator) will mount the tool in a moulding machine and runthe requirednumberof parts.
Step 3 of Product Manufacture: Assembly
Assembly always varies from product to product.Depending on the complexity of theproduct,thiswill dictate the time it takes to assemblethe product. By using jigs and automated robots, this assembly time can be reduced.
Step 4 of Product Manufacture: Packaging
The packaging stagecan start directly after the design of the product has been approved. This way the packaging is ready to go as soon as the productionand assemblyis underway.You will need a graphic designer that specializes in packaging to create a flat pack map of the graphics for the packaging manufacturer.
Who can help with the manufacture of your product?
Here at Dienamics we are incredibly passionate about manufacturing products and ensuring your business succeeds, we know who to manufacture products to the highest standards. The personalised services and support that we offer simply cannot be replicated.
For more information about Dienamics and how we can help make your product idea come to life Get in Touchwith our team of experts.
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As an expert with demonstrable knowledge in product design and manufacturing, I can provide insights into the concepts used in the article titled "Manufacture your Product in 4 Simple Steps" posted by Dienamics on March 15, 2021.
1. Tool Making:
- Tool Analysis (Stage 1): Involves reviewing parts and considering factors like plastic material, tooling slides, ejector location, gating of parts, draft on parts, and overall part design changes.
- Tool Design (Stage 2): Incorporates systems of cooling, injection, ejection, and slides into a 3D model crucial for the toolmaker's roadmap.
- Tool Production (Stage 3): Involves constructing the tool using machining techniques such as wire cutting, CNC machining, and electrical discharge machining.
- Off-Tool Sample Review (Stage 4): After the tool is complete, it is mounted in a molding machine, and the first run of parts is reviewed for dimensions and appearance.
2. Mass Production:
- Once off-tool samples are approved, the tool is mounted for mass production. A trained molder operates the molding machine to produce the required number of parts.
3. Assembly:
- Assembly varies based on product complexity. Using jigs and automated robots can reduce assembly time. The article emphasizes the importance of considering assembly time during the product design phase.
4. Packaging:
- Packaging starts after the product design is approved, ensuring it is ready for production and assembly. Involves collaboration with a graphic designer for packaging graphics.
The article also highlights Dienamics as a company passionate about manufacturing products to the highest standards, offering personalized services, and emphasizes the importance of design in the manufacturing process.
To further enhance your understanding, I can provide insights into related concepts such as prototyping, injection molding, materials selection, and design innovation. If you have specific questions or areas of interest, feel free to ask.
