Shirt Size Order Distribution: What Sizes to Order for T-Shirts | The Adair Group (2024)

If you’ve been put in charge of placing a bulk t-shirt order for a team, business, organization or fundraiser, you’re probably feeling pretty uncertain about where to start. It’s one thing to place a large order when you have a list of what size everyone needs. It’s another thing entirely, though, when you have to order blindly and hope that you end up with everything you need.

The good news?

There actually are some guidelines to follow. Before you order bulk wholesale t-shirts, be sure to read this guide!

Shirt Size Order Distribution: What Sizes to Order for T-Shirts | The Adair Group (1)

Don’t Give in to Guesswork

When you need to place a large order for shirts, it’s easy, of course, to go the “easy” route, take a wild guess and order 25 of each size. The problem here, of course, is that you’re going to end up with a lot of extra shirts in some sizes and probably not enough in others. People come in all different shapes and sizes, and those sizes aren’t necessarily distributed evenly. Taking this approach is almost guaranteed to end up costing you extra money and wasting time.

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You also shouldn’t guess that you’ll need, say, only mediums and larges. While they may work for a lot of the people you’re ordering for, going this route means excluding smaller and larger people.

Look at the Numbers

For the purposes of this blog post, we are going to assume you are placing an order for shirts that will be distributed or sold to people within the United States. Average sizes vary from one nation to another, so these numbers will be different if you’re shopping for people outside the U.S.

When you look at the numbers, large is the most common shirt size. In fact, it accounts for about 30 percent of shirt sales. Coming in at 28 percent, the size medium is a close runner-up and extra large is next at 20 percent. The percentages are much lower for smaller and larger sizes. In total, it breaks down like this:

  • XS: 1 percent
  • S: 7 percent
  • M: 28 percent
  • L: 30 percent
  • XL: 20 percent
  • 2XL: 12 percent
  • 3XL: 2 percent

Looking at that data, if you take a wild guess and only order shirts in medium and large because they’re the most common sizes, you’ll end up excluding about 42 percent of the people you’re buying shirts for in the first place.

Follow a Simple Ratio

Shirt Size Order Distribution: What Sizes to Order for T-Shirts | The Adair Group (2)

In general, we recommend following a simple ratio when placing orders for wholesale sweatshirts or t-shirts. Keep in mind, of course, these numbers are not set in stone and you may want to make changes based on certain factors (more on that later). In most cases, though, your safest bet is to follow this ratio:

1-2-3-3-1

This ratio breaks down to:

  • 1 Small
  • 2 Medium
  • 3 Large
  • 3 Extra Large
  • 1 Extra Extra Large

If you need 100 shirts, multiply each number by 10. If you need 1,000, multiply by 100 and so on. While medium is statistically a more common size than extra large, we recommend skewing toward the XL side. Someone who normally wears a medium can wear a large or extra large if you run out. Someone who normally wears an extra large would have a much more difficult time squeezing into a smaller shirt if their size isn’t available.

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It’s also a good idea to order at least one or two shirts in the outlying XS and 3XL sizes. Statistically speaking, very few people are likely to need them. However, it never hurts to have a couple just in case. Of course, if you are purchasing several hundred or thousand, you’ll want to invest in a few more.

Additional Considerations

Shirt Size Order Distribution: What Sizes to Order for T-Shirts | The Adair Group (3)

Understanding the numbers helps a lot, but common sense still needs to come into play. If you’re buying shirts for a family reunion and know your relatives are mostly on the larger side, you’ll probably want to spend more money on the bigger sizes and less on the smaller. If, on the other hand, you’re ordering tees for guests at a yoga retreat, you’ll probably need additional smaller sizes.

Also, shirt fabric types can make a difference. Consider sizing up if you choose 100 percent cotton shirts. This will help ensure they’ll still fit after being washed. You may also want to skew a bit larger if you’re ordering more fitted styles.

We hope this guide makes it easier for you to order the right size shirts. If you have any questions or need assistance, we’re always here to help.

Shirt Size Order Distribution: What Sizes to Order for T-Shirts | The Adair Group (2024)

FAQs

What is the standard distribution of Tshirt sizes? ›

In total, it breaks down like this:
  • XS: 1 percent.
  • S: 7 percent.
  • M: 28 percent.
  • L: 30 percent.
  • XL: 20 percent.
  • 2XL: 12 percent.
  • 3XL: 2 percent.

What size shirt sells the most? ›

Large takes the crown, claiming a staggering 30% share of all t-shirt sales. It seems the majority opt for a size that offers just the right fit and comfort. But large isn't the only contender in this size showdown.

How do I choose my t-shirt size? ›

Size Charts & How to Measure
  1. Step 1: Pull out your best fitting T-shirt & lay it completely flat on a table.
  2. Step 2: Measure in inches across the Chest, 2 inches below the Armpits. Now double it to get your exact Size. ...
  3. Step 3: Order that exact size on Ignis Drago & you get your perfect fitting t-shirt.

How are shirt sizes calculated? ›

Tips for measuring your shirt:

The collar measurement should be taken when the collar is spread flat. Measure from the middle of the button hole to the center of the collar button. To measure the chest, button the shirt and lay it flat. Then, measure from edge to edge just below the armpit and double the number.

How many shirts of each size should I order? ›

Common size breakdown

So for example, to place the best order if you need 100 t-shirts, you'd select 10 Smalls, 25 Mediums, 30 Larges, 25 XLs, and 10 2XLs. Depending on the shirt style and audience, you may want to add a few 3XL and 4XLs too.

What is the t-shirt sizing? ›

T-shirt sizing is a relative sizing technique where tasks or user stories are compared and assigned sizes based on their relative effort or complexity. This uses T-shirt sizes like XS, S, M, L, and XL. It provides a high-level estimation without assigning specific numerical values to the effort.

Can you really make money selling t-shirts? ›

Selling T-shirts with your art, words or anything else printed on them is a great way to exercise your creativity and make money. A T-shirt business can make you a small profit on every unit you sell, which can add up to a great source of extra income.

What is the best selling t-shirt of all time? ›

Superman T-shirts

The Superman t-shirt is still the best-selling t-shirts of all time.

How do I choose my size? ›

Compare your measurements to the relevant size chart. Compare your body measurements to the size chart to find your size. If your measurements fall between two sizes and you want a looser fit - order the larger size. If you want to go for a tighter fit, it is recommended to order the smaller size.

Should t-shirts be tight or loose? ›

Should T-Shirts Fit Tight or Loose? A T-Shirt should above all else be comfortable on your body. But should it be tight fitting or loose? In actual fact, a T-shirt should be form fitting to your body and still comfortable for you to move around in.

What are the different shirt sizes? ›

Shirt information and sizes
SizeChestSleeve Length
Small18.56
Medium197.5
Large218
X-Large248.5
5 more rows

What is the t-shirt sizing estimation technique? ›

T-shirt sizing is a project estimation and capacity planning tool that helps you track how much time or effort an initiative will take. To do this, you assign each project or task a t-shirt size—from Extra Small to XXL—to represent that task's relative effort.

How do I know my size? ›

Choosing Your Size. To help choose the right size, you will need to measure your bust, waist and hip. Use a tape measure over your underwear or form fitting clothing and compare your body measurements with those on our size chart, choosing the size that closest matches your measurements.

How are T-shirts distributed? ›

Once manufacturing is complete, most t-shirts are individually wrapped in plastic, cardboard, or paper, and then adorned with tags and packaged in boxes for shipping. The packaged shirts are loaded into a shipping container and then travel by ship, train, and truck to destinations all over the world for retail sale.

Are shirt sizes standardized? ›

There is no mandatory clothing size or labeling standard in the US, though a series of voluntary standards have been in place since the 1930s.

What is the standard size for a Tshirt design? ›

Design size for center-chest print: 8-10 inches. Design size for full-front print: 10-12 inches (width) x 10-14 inches (height). If you want to cover the entire front with large designs, or only the chest with a cool graphic or a logo – these placement options are a perfect choice.

What is the standard size for t-shirt transfer? ›

If printing on adult size shirts, the standard size is 11” x 11” (or 11” wide by proportionate height). This will look good on almost any adult size. For printing on youth sizes, a good design size is about 9” x 9”.

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