Shirts Are Not Made by Machines | Barrel Maker (2024)

As much as we like to automate things in this industry, the human touch is still a very real part of the process. Yes, machines can do quite a bit now, but shirts, despite popular opinion, are still very hand made. There will always be a slight fluctuation, and each shirt is still unique, even in just the slightest way. But even more unique than the shirt itself, is the worker behind it. Nearly two billion t-shirts are made every year, and a large portion of these shirts are made by people in sweatshop conditions, for a wage that does nothing to offset their actual cost of living.

This fact is something that leaves companies like us with a large sense of responsibility to not only be aware of the situation, but to actively seek ways to combat it. That’s why we helped found the company Allmade Apparel, that is disrupting the vicious cycle. Allmade has set up shop in Haiti, where the average worker earns only $3 a day to often support an average sized family of 8. This leads to a large number of orphaned children surrendered by their parents because they can not afford their most basic needs.

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So to make great shirts, and also help the workers and their families, Allmade has partnered with the Global Orphan Project to not only produce great quality shirts, but also fight generational poverty in Haiti. They pay workers five times the usual rate in the area, which is an amount specifically calculated to meet the basic needs of a typical Haitian household. Every single penny of these profits are dedicated to programs that support orphans, and this is only one of the many programs that The Global Orphan Project has in the works.

Another one of these projects is the Transition Academy, which is designed to assist children that are aging out of community-sponsored care with housing, education, and vocational skills. The Academy offers majors in Agriculture, Diesel Mechanics, and Apparel, and currently seventy students are enrolled. The students that are on the Apparel track learn hands-on skills at the GOEX facility where Allmade shirts are produced. Seven students are currently on this track with bright futures to continue, and eight have already passed the program to work full time at the facility.

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And these shirts aren’t just good for the workers, they’re good for the environment too. Each shirt is made from organic, non-GMO grown cotton, sustainably harvested modal, and recycled polyester yarn made from water bottles. Each shirt is made up of roughly 3 bottles! A typical t-shirt will also travel 16,000 miles before it even gets sold, and most of this shipping is done using bunker fuel, a heavy oil residue that is so toxic that most countries won’t even let ships using it within 200 miles of their shore. But with Allmade, Haiti is only a half hour flight from Miami, and that’s as far as the shirts go.

Our team frequently takes trips to the facility in Haiti, and we have another one coming up in just a few weeks. We’re very excited to be a part of this team, and to not only raise awareness about the harmful conditions surrounding large apparel companies, but to change the system directly. The company is currently funding their next steps with an Indiegogo campaign, and we’ll be sure to keep you updated as the Allmade story continues. But until then, donate if you can, spread the word, and sit tight, because their shirts will be available to use for your orders with Barrel Maker. We hope you’ll join us in supporting this amazing company.

Shirts Are Not Made by Machines | Barrel Maker (2024)

FAQs

Are shirts made by people or machines? ›

As much as we like to automate things in this industry, the human touch is still a very real part of the process. Yes, machines can do quite a bit now, but shirts, despite popular opinion, are still very hand made.

Why aren't clothes made by machines? ›

But sewing has been notoriously difficult to automate, because textiles bunch and stretch as they're worked with. Human hands are adept at keeping fabric organized as it passes through a sewing machine. Robots typically are not deft enough to handle the task.

How many T-shirts can be made from the Mississippi farm? ›

The project includes a Mississippi cotton farmer who uses 13 people and 26 machines to produce 13,000 bales of cotton a year, which can be turned into 9.4 million T-shirts.

What machines are used to make T-shirts? ›

Different sewing machines, such as overlock, flatlock, lockstitch, and cover stitch machines, play distinct roles in piecing the shirt together, each contributing to the garment's durability and appearance.

Can clothes be machine-made? ›

The basic difference between the two is that hand-made clothes are made entirely by human beings while the other is made with the help of machines. Longtime back, before the invention of textile machines, only hand-made clothes existed! Later on, machine-made clothes ruled the entire clothing market.

What is the difference between handmade and machine-made clothes? ›

The handcrafted fabric is meant to last for a lifetime. Machine-made fabric is created in factories. It doesn't mean that quality is not their priority, they too have quality standards and they stick to them. Machine-made fabric is made under the supervision of the quality controllers.

What machine makes clothes? ›

The sewing machine is one of the fabric making machines that the textile industry always requires.

How were clothes made before machines? ›

Before sewing machines, nearly all clothing was local and hand-sewn, there were tailors and seamstresses in most towns that could make individual items of clothing for customers. After the sewing machine was invented, the ready-made clothing industry took off.

Do robots make our clothes? ›

Let's just get it out there right now: robots don't make clothes. Sewing is a highly technical skill, which takes years to develop expertise. Industrial sewing professionals are carefully trained to do repetitive tasks while also being able to identify the nuances of the materials they're working with.

How much does it cost to produce 1 t-shirt? ›

The average cost of producing shirts is between $0.50 and $3.00. The remaining $7 to $9.50 is allocated to merchant markups, marketing, shipping, and brand. The largest expense is usually the blank t-shirt itself, called a “blank”. A standard cotton t-shirt blank costs $1 to $3, depending on quality.

Who produces the most T-shirts? ›

According to market research conducted by IndexBox, the output of the three major producers of T-shirts, namely China (3,881 million units), Bangladesh (1,521 million units), and India (1,062 million units), represented more than half of global T-shirt output in physical terms.

What size shirt sells the most? ›

In the grand tapestry of t-shirt sizes, one size emerges victorious: large. Yes, you heard it right. Large takes the crown, claiming a staggering 30% share of all t-shirt sales. It seems the majority opt for a size that offers just the right fit and comfort.

Are clothes sewn by people or machines? ›

For thousands of years, all sewing was done by hand. The invention of the sewing machine in the 19th century and the rise of computerization in the 20th century led to mass production and export of sewn objects, but hand sewing is still practiced around the world.

How are shirts manufactured? ›

Tailors or sewing operators make shirts using sewing machine(s). First, Shirt parts are made. Parts making: Collar, Cuff, Pockets, Front part, and Sleeves are made separately. Main label (Brand labels) is attached inside back yoke or collar band during part preparation.

Are clothes man made? ›

Natural fabrics—such as cotton, silk and wool—are made of animal or plant-based fibres, while synthetics are man-made and produced entirely from chemicals to create fabrics like polyester, rayon, acrylic, and many others. Over the years these synthetic fibres have increasingly grown in popularity.

Where do the materials for T-shirts come from? ›

Most t-shirts are made from cotton or synthetic fibers. A typical cotton t-shirt begins its life on a farm in America, China, or India. Growing cotton requires a huge amount of water. 2,700 liters are used to produce the average t-shirt (or enough water to fill 30 bathtubs).

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