BDU Fabric & Material Guide | Propper Tactical Gear & Apparel Blog (2024)

BDU Fabric & Material Guide

The Battle Dress Uniform (BDU) was issued by the U.S. Armed Forces as their standard uniform for warfare from the early 1980s to the mid-2000s. Since then, BDU trousers and BDU coats have been replaced by every branch of the U.S. Armed Forces, but remain popular uniform choices for public safety officials and U.S. federal, state and local agencies due to their durable construction and features.

Authentic BDU Trousers are sewn to mil-spec MIL-T-44047E and Authentic BDU Coats are sewn to mil-spec MIL-DTL-44048H.

Different BDU Fabric Weaves

Twill

Commonly found in most denim jeans, twill weaves are characterized by small diagonal lines and are generally heavier than their ripstop counterparts. The higher thread count of twill weaves makes them fairly wind- and wrinkle-resistant. In general, twill weaves also retain body heat better than other woven patterns.

Ripstop

Ripstop is a type of plain weave that integrates coarse fibers throughout the fabric in a grid pattern. This reinforced grid provides excellent protection against rips and tears while retaining lightweight characteristics.

Differences Between BDU Fabric Materials

60% Cotton / 40% Polyester Twill

This 60% cotton / 40% polyester heavy-weight cloth is a very sturdy and long-life performer in the public safety community. Manufactured in a twill weave, this cloth balances comfort, durability, and color integrity very well while offering wind and wrinkle resistance. The 60/40 cotton/poly twill is slightly heavier than its ripstop counterpart, retains heat more and holds color longer. If ripped, the twill will not prevent the rip from growing as ripstop weaves do. The 60/40 Cotton/Poly twill is little heavier than its rip-stop counterpart, retains heat better, and holds color a little better too. If ripped, it will not stop the rip from growing like rip-stop fabric. Choose 60% cotton / 40% polyester twill BDUs when a balance between comfort and long-term wearability in cool temperatures is the priority.

Battle Rip® 65% Polyester / 35% Cotton Ripstop

Propper is proud to offer Battle Rip®, our exclusive 65% polyester / 35% cotton blend manufactured in a ripstop weave. This all-season fabric is durable, comfortable and fade-resistant. These qualities, along with color integrity, quick-drying capabilities and tear prevention, make Battle Rip® our fabric of choice for the public safety community. Choose Battle Rip® 65% polyester / 35% cotton ripstop BDUs when the best balance of all-season wearability, durability, comfort and fade resistance is the priority.

100% Cotton Ripstop

100% cotton ripstop fabric was once the fabric of choice for the original Hot Weather BDUs (HWBDU) in the late 80’s because it is lighter-weight, breathable, tear-resistant and very comfortable. As an all-natural fiber, cotton will fade, wrinkle and shrink faster than modern synthetic fabric blends. Cotton fibers will also lose their strength under industrial wear and long-term laundering. Choose 100% cotton ripstop BDUs when comfort and breathability are the priority and color integrity is not critical.

60% Cotton / 40% Polyester Ripstop

60% cotton / 40% polyester ripstop is widely used in public safety apparel due to its balance between comfort, durability, and color integrity. The ripstop weave contributes to abrasion and tear resistance. Choose 60% cotton / 40% polyester ripstop BDUs when expecting hard-use in warmer conditions.

65% Polyester / 35% Cotton Twill

65% polyester/ 35% cotton twill is a heavy-duty fabric that provides excellent color integrity, shrink resistance and long-lasting durability. The addition of synthetic fibers make the material more rugged and quicker to dry than materials with a higher percentage of cotton fibers. The twill weave also contributes to wind and wrinkle resistance. Furthermore, poly/cotton blends are sometimes preferred over nylon/cotton blends (NYCO) because they are slightly more breathable and feel “lighter” to the end-user. Choose 65% polyester / 35% cotton twill BDUs when garment longevity is the primary concern.

NYCO

NYCO is a 50% nylon/ 50% cotton blend fabric that resists fading, shrinking and wrinkling, much like its cotton and polyester counterparts. NYCO does differentiate itself by retaining heat slightly more than poly/cotton blends while also feeling a bit “heavier” or “stiffer” than other fabrics. Choose NYCO BDUs when garment longevity and comfort in cooler temperatures are the primary concerns

Authentic Military Clothing at Propper.com

You can always rely on Propper for the authentic BDUs and current military-approved uniforms you’re looking for. Whether you’re stationed above the arctic circle, in a dry desert, or a damp jungle, you’ll find apparel that’s made right at Propper.com.

BDU Fabric & Material Guide | Propper Tactical Gear & Apparel Blog (2024)

FAQs

What material are BDUs made of? ›

The EHWBDU's components are made with a 50/50 ripstop nylon and cotton poplin blend. BDUs were printed with infrared-brightened dyes. Near infrared (NIR) Signature Management Technology is used in the uniforms to help prevent detection by NIR Image Converters.

What are BDUs called now? ›

Battle Dress Uniform” was the official name given to the combat uniform worn by U.S. armed forces personnel from 1981 to 2008. It was supplanted by the ACU (Army Combat Uniform) which remains in use by the American military to this day.

What are BDU uniforms made of? ›

60% cotton / 40% polyester ripstop is widely used in public safety apparel due to its balance between comfort, durability, and color integrity. The ripstop weave contributes to abrasion and tear resistance. Choose 60% cotton / 40% polyester ripstop BDUs when expecting hard-use in warmer conditions.

What does BDU stand for in BDU pants? ›

Battle Dress Uniforms (BDUs) are military uniforms that were previously used by the United States Armed Forces.

Can civilians wear BDU pants? ›

Developed by the US Army in the late 1970s, BDUs were intended to replace the uniform pants used in the Vietnam era. Today, agencies and civilians across the world wear BDUs for work and play.

Why are BDUs called fatigues? ›

Eventually, as the uniform changed, soldiers performing these labor intensive details in the field wore the battle dress uniform and since they wore them during tiring, hard work, the uniforms eventually were tagged as military fatigues by the soldiers.

Can you wear BDU in public? ›

AR 670-1, Paragraph 3–3.

Soldiers may wear BDUs on duty when prescribed by the commander. Soldiers may wear BDUs off post unless prohibited by the commander. They may not wear BDUs for commercial travel, unless authorized by para 1–10c of this regulation.

Can a retired service member wear their uniform? ›

Retired officers and enlisted personnel, who are not on active duty, may wear the uniform, insignia, and qualifications corresponding to the rank or rating indicated on the retired list. a. Retired personnel may wear uniforms at ceremonies or official functions when the dignity of the occasion and good taste dictate.

Are BDUs supposed to be baggy? ›

These are BDUs. They are meant to be baggy in the thighs and the crotch. The thighs need to have ample room in the event that the cargo pockets are used to store large and bulky items.

Do you tuck in a BDU top? ›

You can still tuck in the shirt, but it would be a good idea to remove the lower set of pockets if you see yourself doing so frequently. Lack of Upper Arm Pockets or Loop Fields: In general, there are no arm pockets or areas of loop on these shirts to facilitate ID patch mounting.

What can I do with old BDUs? ›

Thrift shops and surplus stores near military bases are happy to get donations of ACUs — the camouflage Army combat uniforms that used to be known as BDUs (battle dress uniforms).

What are the strings at the bottom of BDU pants for? ›

A simple answer is that it prevents the trousers from riding up and exposing your legs. It also prevents various creeping insects from getting under the trousers.

What is the BDU camo pattern called? ›

The M81 Woodland Camouflage Battle Dress Uniform (BDU) was introduced for the entire military. The colors included brown, green, black, and sand, and uniforms in this pattern were utilized by certain units well into the 2000s.

What is the difference between TDU and BDU? ›

The Tactical Dress Uniform™ or TDU™ has been designed to replace the old style Battle Dress Uniforms or BDU of the past. Available in different fabrics and colors, the TDU™ is a vast improvement over the BDU.

Do Marines wear BDUs? ›

The Battle Dress Uniform, known more widely as the BDU, was worn by millions of U.S. military personnel while it was in active service as a combat uniform for the U.S. Army, U.S. Air Force, U.S. Navy and U.S. Marine Corps. The U.S. Coast Guard also wore it.

Can honorably discharged veterans wear their uniforms? ›

(d) A person who is discharged honorably or under honorable conditions from the Army, Navy, Air Force, Marine Corps, or Space Force may wear his uniform while going from the place of discharge to his home, within three months after his discharge.

Is it illegal to wear military gear in public? ›

In the United States, there are no federal laws that prohibit civilians from wearing military uniforms.

Are tactical pants the same as BDU pants? ›

Overt tactical pants mimic military uniforms with combat features like deep-set cargo pockets allowed for ample storage and convenient carry. They look very similar to BDU pants, the legendary battle dress uniform worn in combat until the 80s. If functionality is the priority, overt tactical pants are your speed.

What is the slang word for Army uniform? ›

Fatigues are the casual clothes that military personnel wear. Fatigues sometimes have a camouflage pattern. When you see Army soldiers wearing camouflage trousers and jackets, you can say they've got their fatigues on.

When did the US Army stop wearing Woodland Camo? ›

U.S. Army. In the U.S. Army, the woodland-patterned Battle Dress Uniform was replaced by the digital Universal Camouflage Pattern (UCP) found on the Army Combat Uniform, introduced in 2004. UCP itself was replaced by the Operational Camouflage Pattern (OCP) in 2019.

Why does the army wear green? ›

In the Army, it means moving forward against adversity and oppression of all kinds. Having the uniform color green means that all soldiers should constantly see only their brothers at work. This uniformity means that all members, regardless of class, rank, race, gender, or age, all serve together as the same.

Can you wear your military uniform to a funeral? ›

For the funeral of a veteran, it is perfectly acceptable for service members to dress in a military uniform. Or if your religion or the religion of the deceased calls for a specific style of dress, you should certainly follow those rules.

Can you drink while in military uniform? ›

Consumption of an alcoholic beverage while in an on-duty status (during the work shift or tour of duty) is prohibited. On-duty status is determined by a commander, director, or supervisor and is not necessarily related to uniform wear or the normal duty hours of an installation command or directorate.

Can ex soldiers wear uniform? ›

Wearing of Uniforms and Medals by Veterans. All military personnel who have retired from service can wear uniform with badges of rank when attending ceremonial parades or events of military nature. Officers would normally wear the service dress of the Regt / Corps to which they belonged before retirement.

Do retired military keep their title? ›

When an officer retires, their commission normally remains in force and effect forever. In return for the privilege of being legally entitled to being addressed by their military rank and getting all their retirement benefits, they basically remain an "officer of the United States" until death.

Can retired veterans salute in civilian clothes? ›

MEMBERS OF THE ARMED FORCES and veterans who are present but not in uniform may render the military salute. MEN remove hats and hold at left shoulder with hand over heart; without hat, place right hand, palm open, over heart. WOMEN should place right hand, palm open, over heart.

Can retirees salute the flag? ›

A later amendment further authorized hand-salutes during the national anthem by veterans and out-of-uniform military personnel. This was included in the Defense Authorization Act of 2009, which President Bush signed on Oct. 14, 2008.

What are the baggy Army pants called? ›

Cargo pants or cargo trousers, also sometimes called combat pants or combat trousers after their original purpose as military workwear, are loosely cut pants originally designed for rough work environments and outdoor activities, distinguished by numerous large utility pockets for carrying tools.

Where does rank go on BDU? ›

Distinctive Unit Insignia (Unit Crest) is worn the same as the Dress Green Jacket. Rank is placed over the shoulder loops and must be worn in either configuration.

Do you wear a shirt under a combat shirt? ›

What do you wear underneath a Combat Shirt? If you'll be operating in a cold environment, we recommend you put on under your Combat Shirt a high-quality Merino or Functional Shirt.

Why do soldiers tuck their shirts? ›

Something your dad used to do on a windy day or when about to eat a potentially messy meal, the tie tuck is an old-school preppy trick. Enforced in the military and at Varsity colleges back in the day, the tie tuck keeps your neckwear from flailing about as you walk or ride to work.

Can old military uniforms be sold? ›

Make sure that the old military uniforms that are being sold are not property of the U.S. government. Army Navy or military surplus stores, sometimes located around the major U.S. military bases, sell old military uniforms and they might be interested in purchasing more.

Is the Army going back to old uniforms? ›

The Army Blue Service Uniform will not be fully retired. Instead, it will return to its former use as a formal dress uniform. The uniforms were originally to be fielded to soldiers reporting to their first units this summer, but as with much in the world there have been delays due to the Covid-19 pandemic.

Is it illegal to burn a military uniform? ›

How to Dispose of Old Military Uniforms Properly. Unlike the flag, there isn't really any improper way to dispose of old military uniforms. It's not uncommon to simply throw the uniform away in the trash bin, as it's not recognized as being improper. In addition, you can simply burn the uniform.

Why are tactical pants baggy? ›

In general, tactical pants should not be baggy. By nature, tactical pants are performance apparel designed to keep operators moving. So, while some pants may be designed to have a “roomy” straight leg design due to their lack of stretch materials, these pants should never be oversized or overly baggy.

What does blousing your pants mean? ›

Blousing the pants of a military battle or utility uniform is a technique used to tuck the pant legs into the boots.

Why do soldiers blouse their boots? ›

And while blousing your boots may serve the purpose of keeping your slacks from flapping in the wind, loose fabric from catching while jumping out of an aircraft, or just keeping dirt from finding its way between your toes, the act of securing the bottoms of your trousers can be hard work.

What camo pattern do Navy Seals wear? ›

ACU (Army Combat Uniform) / UCP (Universal Camouflage Pattern)

What is the most famous camo pattern? ›

MARPAT, as the camo pattern is known, is widely viewed as one of the best concealment patterns because of the small, digitized pixels.

What is the most versatile camo pattern? ›

Grassland Camo

This form of camo is highly versatile and is often used in wooded regions.

What is the pass mark in BDU? ›

Most Common
GradeScaleGrade Description
60.00 - 100.00First Division (First Class)
50.00 - 59.99Second Division (Second Class)
30.00 - 49.99Third Division / Pass Class (Third Class)
PPass
2 more rows

What replaced the BDU? ›

In 2004, the U.S. Army unveiled the Army Combat Uniform (ACU), its successor to the BDU.

What are Air Force BDUS called? ›

The traditional Battle Dress Uniform, worn by U.S. service members for 25 years, was phased out by the Air Force Nov. 1 and is no longer authorized for wear. Worn both in garrison and at deployed locations, the BDU and the Desert Camouflage Uniform were replaced by the Airman Battle Uniform. (

What is the red stripe on marine pants? ›

BLOOD STRIPE

Traditionally, Officers, Staff Noncommissioned Officers, and Noncommissioned Officers of the Marine Corps have worn this scarlet red stripe on their dress blue trousers to commemorate the courage and tenacious fighting of the men who fought in the Battle of Chapultepec in September of 1847.

What fabric are Army uniforms made of? ›

While cotton and nylon are particularly commonplace in military uniform construction, uniforms are also available in numerous other materials, such as: Acrylics. Canvas. COOLMAX®

What material are Army combat uniforms? ›

The fabric of the ACU is 50-percent nylon and 50-percent cotton.

What fabric are military jackets made of? ›

Poly/Wool; a mix of 45% wool/55% polyester for heavy wearing. 80/20; a mix of 80% wool/20% polyester for long wearing. Wool fabric: 100%wool, wool & cotton blended wool & polyester blended, wool & cashmere blended.

What is military fabric made of? ›

Military fabrics are made from more than just your standard fabrics like cotton or canvas; they are also made from things like polyester, vinyl, polyester vinyl composites, and acrylics to name a few. Soldiers stationed around the world wear and use specialty military fabrics every day.

What material is best for military uniform? ›

Ripstop nylon is a non-natural material that is lightweight and uses the ripstop weave to strengthen the nylon fabric. Most popularly, it is used in many military and paramilitary uniform applications.

What is the thick cotton cloth used in military clothing? ›

Chino is a durable cotton fabric which uses a steep twill construction, and is mercerized for a slight sheen. Chino has a storied past of being used for military uniforms for many years. It is one of the only fabric constructions that can withstand the high performance standards and rigors of military wear.

What thick type of cotton cloth used in military clothing? ›

Historically, military uniforms were made solely from heavy cotton twill. This heavy fabric can be quite durable, but it's also hot to wear and becomes even heavier when wet. To make matters worse, it's also slow to dry.

Why do soldiers wear uniforms made from tough material? ›

Answer: A soldier wears a uniforms made from tough material so that it does not tear easily at any situation.

Do you iron military uniform? ›

Uniform items should be pressed with an ordinary iron at a setting that is proper for the material (usually low heat). The black coats, shirts, skirts, and pants must be pressed with a press cloth in order to avoid a permanent shine.

What chemical is in Army uniform? ›

This uniform is also available to Army National Guard, Army Reserve, and the Senior/Junior Reserve Officers Training Corps. A single factory treatment with permethrin significantly increases protection against bites from mosquitoes, flies, midges, ticks, and chiggers for the lifetime of the uniform.

What fabric used for tactical pants? ›

Polyester and Cotton

A 65 percent polyester and 35 percent cotton ripstop fabric. The vast majority of tactical pants are polyester and cotton with a 65/35 combination.

What material is tactical jacket? ›

A tactical jacket features a soft or hard outer shell that is made of nylon, polyester, polyester-blend, 1000D Cordura, or other manufacturer-specific materials. These durable fabrics give you the best level of protection against rain, wind, and abrasions from harsh terrain.

What were military trench coats made of? ›

Originally made from gabardine, a worsted wool fabric waterproofed using lanolin before weaving, the traditional colour of a trench coat was khaki. Traditionally trench coats are double-breasted with 10 front buttons, wide lapels, a storm flap, and pockets that button-close.

What is military cloth called? ›

Fatigues are the casual clothes that military personnel wear. Fatigues sometimes have a camouflage pattern. When you see Army soldiers wearing camouflage trousers and jackets, you can say they've got their fatigues on.

What fleece does the military use? ›

Military Issued Peckham® GEN III ECWCS POLARTEC® FLEECE JACKET | Army Surplus Warehouse.

What are military materials called? ›

/ˈɔrdənəns/ Other forms: ordnances. Ordnance is another word for military supplies, like guns, rockets, or armor.

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