Yarn Consumption for a Fabric (2024)

Yarn Consumption for a Fabric (1)

by Mahedi Hasan

sYarn Consumption for a Fabric:
To produce a particular woven fabric of particular fabric specification, yarn consumption can be theoretically calculated. The process of yarn consumption calculation of a particular woven fabric is explained with the help of an example.

Yarn Consumption for a Fabric (2)

Problem:
Calculate the yarn consumption per yard of a woven fabric of specification (20 X 16)/(128 X 60) X 58”, 100% cotton 3/1 twill fabric.

Solution:
The requirement of yarn for the fabric is to be calculated for both warp yarn and weft yarn separately because the warp and weft yarns are of the 20s and 16s respectively. Here, for easy understanding yarn consumption for 100 yards grey fabrics production is done. In the end, yarn consumption per yard of grey fabrics will be converted.

Warp yarn (20s) requirement
= (128 X 58)/1 X 100/1 X 1/(840 X 20) lbs
= 44.19 lbs

Weft yarn (16s) requirement
= (60 X 36 X 100 X 58)/(1 X 36) X 1/(840 X 20) lbs
= 25.89 lbs

Some allowances to be added to the yarn requirements for the following factors:

a. Crimp allowances ………. 10%
b. Yarn wastage ………………. 5%
………………………………………………….
Total …………………………….= 15%

Hence the actual yarn requirements including crimp allowance and yarn wastage allowance will be:

Warp yarn (20s) = 44.19 lbs X 1.15 = 50.82 lbs
Weft yarn (16s) = 25.89 X 1.15 = 29.77 lbs

Now, for each yard of the production of the said fabrics yarn consumption will be –

Warp yarn (20s) = 50.82 / 100 = 0.51 lbs
Weft yarn (16s) = 29.77 / 100 = 0.30 lbs

Author of this Article:Md. Abu Sayed Founder of Textile Apex Pabna Textile engineering college, Pabna, Bangladesh Email: [emailprotected]Cell : +8801745214773

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Yarn Consumption for a Fabric (2024)

FAQs

How do you calculate yarn consumption in fabric? ›

The direct system is calculated with the formula N = (W/l) / (L/w). The indirect system uses the formula: N = (L/w) / (W/l). In these formulas, N is the yarn count, W is the weight of a sample of yarn, l is the unit of length, L is the length of the sample, and w is the unit of weight.

How to calculate fabric consumption? ›

How to Calculate Fabric Consumption?
  1. Fabric Consumption by Single Formula. (Body length + Sleeve L. ...
  2. Fabric Consumption by Individual Formula. Body part consumption: ...
  3. Fabric Consumption by marker planning formula: ( Marker width in inch) × (Marker length in inch) × 12 × 160 × 1.10/ 1550×1000×5.

What is the conversion of yarn to fabric? ›

Weaving and knitting are the two main methods used to create fabrics from “yarn.” Devika Fibres manufactures Draw Textured Yarn, Air Textured Yarn and also supplies Polyester Yarn in India. Making fabric by arranging threads that pass in one direction with yarns at right angles to them is the process known as weaving.

How to calculate yardage consumption? ›

Start with your desired total width and divide by the width of the fabric. Round up to the next whole number. This is how many widths of fabric you need. Then take the total desired length and multiply by the number of widths you just calculated.

How do you calculate yarn usage? ›

Formula: (length x width x gauge) / 6 = yards needed. Length and width are in inches and gauge is in stitches per inch. The division by 6 is to convert the answer from square inches to yards. For example, if you'd like a scarf 48" long and 8" wide using a worsted weight yarn, (48 x 8 x 5) / 6 = 320 yards.

How do you calculate yardage of yarn? ›

Estimate Yarn Yardage by Weight
  1. Weigh your yarn. Call this number A.
  2. Divide number of yards or metres in a full skein by the weight of a full skein in grams. (You may need to convert from ounces if your label only includes ounces.) ...
  3. Multiply A by B to get the approximate number of yards or metres in your ball.
Jun 23, 2020

What is the math for fabric consumption? ›

Apart from CAD and marker making method different respondents gives some mathematical method to calculate the fabric consumption. E.g. 26” is the chest width, then 26*2+ 26/2= 65” which includes the allowance of 3” then 68” will be the end to end width of the fabric.

How to calculate thread consumption? ›

By dividing the amount of thread by the seam length, we get the ratio of thread consumed. If we multiply this factor times the total length of seam, we can determine the total thread consumed for that seam. *Generally, 10% to 15% wastage of thread is added to the consumption derived.

What is the consumption of fabric? ›

Fabric consumption means the length or weight of fabrics needed for making a single piece of garment (apparel product). You know that for making apparel items, either you use knitted fabrics or woven fabrics.

What is the relation between yarn and fabric? ›

Final answer: The fabric of the cotton saree is made by weaving cotton yarn which in turn is made by spinning thin cotton fiber.

How many sets of yarn are used to make a fabric? ›

From the passage, it can be concluded that two sets of yarns are used in weaving. The first one is called wrap which is tied lengthwise and the second one is the weft which is tied widthwise. Therefore, two sets of yarn (warp and weft) are used in weaving.

How to calculate yards needed for fabric? ›

How to Measure for Yardage
  1. Fabric width is divided by the width of one item. ...
  2. Divide the total number of pieces you intend to make by the number of pieces that fit into the width of the fabric. ...
  3. Multiply the number of rows you need by the length of one piece. ...
  4. Divide the total project in inches by 36 inches (1 yard).
Jan 29, 2024

What is the formula for average consumption? ›

Average propensity to consume= Consumption/ Income. Was this answer helpful?

How much is 3 yards of fabric? ›

How big is one linear yard of fabric?
YardsLengthWidth
3108 Inches (9 Feet)54 Inches (4.5 Feet)
4144 Inches (12 Feet)54 Inches (4.5 Feet)
5180 Inches (15 Feet)54 Inches (4.5 Feet)
6216 Inches (18 Feet)54 Inches (4.5 Feet)
36 more rows

What is the formula of sewing thread consumption? ›

By dividing the amount of thread by the seam length, we get the ratio of thread consumed. If we multiply this factor times the total length of seam, we can determine the total thread consumed for that seam. *Generally, 10% to 15% wastage of thread is added to the consumption derived.

How do you calculate yarn yield? ›

Equivalent Yarn Number (EYN) x 840 = Yield

These yields apply to both 100% polyester and poly/cotton blends. Below we will explain how the yield is determined. As you can see from the below table, the greater the number of plies, the lower the yield; however, the greater the plies, the stronger the yarn.

How do you calculate weft yarn consumption? ›

To calculate the amount of weft, you need to know warp width, the number of picks per inch, and the length of the weaving. I usually add ten percent to that number for weft take-up. (So for an 8" wide warp woven at 20 picks per inch for 65": 8" x 20 x 65" = 10,400" divided by 36"/yd = 288 yd plus 10% = 317 yd.

How do you calculate yarn substitution? ›

To figure out how much yarn you'll need for your project, find out the total amount of yardage needed (it should say on your pattern) and divide this by the amount of yardage in the ball of the yarn you are wishing to use as a substitute, which will tell you how many balls you will need to substitute the original.

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