How to Calculate Fabric Consumption of a Garment? (2024)

byPrasanta Sarkar-0

How to Calculate Fabric Consumption of a Garment? (1)

Like other business, garment factory is set for profit generation. Profit can be improved by saving from each cost factors of garment making. The fabric is most important constitute of a garment and it represents around 60-70% of total product manufacturing cost. Fabric cost of a product depends on how much fabric is consumed to make the garment including cut wastes and end bits. So fabric consumption must be calculated accurately.

Most of the Indian apparel factories fabric consumption is made by pattern masters. Rest of the employees do not bother how it is done. If you have a product technical sheet then you can calculate the exact fabric consumption of a garment. Average fabric consumption also depends on nature of the fabric, like tubular or open width fabric. Whether the fabric is solid colored, check or stripe or any specific design repeat required. In the following, one example has been shown with a formula for better clarification about the calculation.

Basic formula:

To estimate fabric consumption for a knitted top use following formula.

Consumption in grams= {(L*C) + (B*SL)}*2*GSM/10000 grams

(whenlength units are in centimeter)

Where,

C= Chest +allowance
L= length of the body measure + allowance
SL= Sleeve length +Allowance
B=Biceps +allowance
GSM = fabric weight in grams per square meter

Example: Product - knitted top. Garments components are front, back, and sleeves.

Measurements without allowances

Measurement with allowances

Chest (C) = 23.25”

Body Length (L) = 30.5”

Sleeve Length (SL) = 26”

Bicep (B) = 9.2”

Fabric GSM =200

+1.75” = 25”

+2.50” = 33”

+1.50” = 27.5”

+0.80” = 10”

As per above formula consumption of fabric for this style is
= {(L*C) + (B*SL)}*2*GSM/10000 grams
= [{(33*25) + (10*2*27.5)}*2*(2.54*2.54)*200]/10000 grams (Note: 2.54 is inch to cm conversion factor)
= [{825+550}*400*6.45]/10000 grams
= 354.83 grams

Note: The above formula will give you the weight of fabric only that is consumed by a garment. In the above formula, I have not included fabric loss due to fabric width, marker loss and fabric wastage (such as end loss, end bits, defects). When you purchase fabric you have to consider all of these parameters in fabric consumption calculation.

To use calculation sheet download the following file.
Fabric Consumption for Tee

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How to Calculate Fabric Consumption of a Garment? (2024)

FAQs

What is consumption of fabric in garments? ›

In the apparel business, consumption means the quality of raw materials with a view to determining the price of a garment. In order to calculate the quantity of how much fabric, sewing thread, zipper, button, and other accessories are required to produce a garment up to the exporting is called consumption.

How do you calculate fabric consumption in yards? ›

Formula = Length X Width / Fab width X Fab Unit

Yards.

What is the formula for product consumption? ›

Consumption function equation describes C = c+bY. If the value of (By) is higher, the total consumption value will increase. It certainly says that if income increases, expenditure also increases. We must consider that the income increase rate is more than the expenditure increase rate.

How is fabric calculated? ›

Width of fabric divided by width of one piece equals the number of pieces that fit into width (rounded down to the whole number). Total number of pieces divided by number of pieces that fit into width equals number of rows you need. Number of needed rows multiplied by length of one piece equals total project in inches.

How do you calculate fabric count? ›

The construction of cloth is usually designated by a combination of figures such as 100x60. This means 100 ends per inch and 60 picks per inch. Fabric count is also expressed in the same manner as 100x60. The result should be read as one hundred by sixty, not as 6000.

How do you calculate yarn and fabric consumption? ›

Calculate the yarn consumption per yard of a woven fabric of specification (20 X 16)/(128 X 60) X 58”, 100% cotton 3/1 twill fabric. Solution: The requirement of yarn for the fabric is to be calculated for both warp yarn and weft yarn separately because the warp and weft yarns are of the 20s and 16s respectively.

How many methods are used for fabric consumption? ›

Fabric consumptions are measured in two different units (UOM) for knits and for woven fabric. Fabric consumption of knits garment is calculated in Kgs and the consumption of woven garment is calculated in meters or in yards.

Is a yard of fabric 3 ft by 3 ft? ›

1 yard is 3 feet long. Remember the width can change. It could be 60" wide, 72" wide or even 102" wide, but the length of a yard is always 36 inches or 3 feet.

How do you calculate garment capacity? ›

How to measure manufacturing production capacity
  1. Machine hour capacity = number of usable machines x hours employees can use machines.
  2. Hours to produce one product = number of products produced in a day / hours of operation.
  3. Production capacity = machine hour capacity / hours to produce one product.
Sep 15, 2021

How do you measure how much material you need? ›

In order to determine how much material you will need, you need to know the size of the area you need filled. This requires you to measure the width, length, and depth. Once you have these numbers, be sure to write them down. Or draw it out on paper as accurately as possible to give you a good visual aid.

What are the 4 types of consumption? ›

4 Types of Consumption in Economics

The main types include convenience, shopping, specialty, and unsought consumer goods: Convenience: These goods are frequently consumed and easy to attain.

What is that method which uses formula to calculate consumption? ›

consumption = autonomous consumption + marginal propensity to consume × disposable income. A consumption function of this form implies that individuals divide additional income between consumption and saving.

How is fabric yield calculated? ›

First, take your Rod Width and multiply by your Fullness ratio, then add your returns & overlap allowances (we recommend 25”) to figure your Flat Finished Measurement. Your Flat Finished Measurement at this point is also your Fabric Yield in inches.

How many yards of fabric do I need for a dress? ›

If you're making a short dress with short sleeves for a child, 1 yard should be the right amount of fabric. For a longer adult-size dress with long sleeves you will need a minimum 2 to 3 yards of wide fabric.

What is a fabric quantity chart? ›

This chart determines the amount of fabric needed when the width of the fabric chosen differs from the width of fabric on the pattern envelope. It is an estimate and doesn't include changes in fabric requirements caused by pattern alterations, large-scale fabric or garment designs, or directional fabrics.

What does 40 count fabric mean? ›

So the count is the number of threads per inch. This means that a 14 count fabric has 14 threads in every inch of fabric and a 25 count fabric has 25 threads in every inch. Another way to look at it is using the holes – 14 count fabrics have 14 holes per inch and 25 count fabrics have 25 holes.

How is material consumption measured? ›

The bill of materials (BOM) quantity is 1, and the production quantity is 110. The formula for the consumption is From series (Quantity) = Consumption. Because the production quantity is 110, it falls into the "From 100 series." Therefore, the quantity is 20.

Why is fabric consumption important? ›

Fabrics consumption is an important matter in the clothing sector. Accurate fabric consumption reduces the probability of a fabric shortage problem at the end of the order.

What is garments costing and consumption? ›

Cost and costing

Costing is the process of estimating and then determining the total cost of producing a garment, including the cost of materials, labour and transportation as well as the general expenses of the operating the business.

What is material consumption ratio? ›

Definition of. Material consumption. Domestic material consumption (DMC) refers to the amount of materials (in terms of weight) used in an economy, i.e. materials extracted or harvested in the country, plus materials and products imported, minus material and products exported.

What is material quantity calculation? ›

In material requirements planning and product costing, material quantity calculation is used to calculate the material and operation quantities that are, for example, necessary for reservations or direct cost statements. In the process order, material quantity calculation determines the order-specific quantities.

Why is overconsumption of clothes a problem? ›

Along with using inhumane methods of manufacturing, the “fast” nature of these brands creates a huge environmental impact, as the clothes are mass produced and generally end up in landfills shortly after production. By most accounts, fashion causes 10% of global carbon emissions.

How do you calculate the weight of clothes? ›

Take Ends/Inch and Multiply by Width in inches and 1.10. Divide this quantity by Warp count multiplied by 840. This will give you weight of Warp in pounds of one yard (a). To find the weight of the warp in one meter of fabric in grams multiply (a) by 1.09 and 1000 and divide by 2.2.

How do you calculate cost of making garments? ›

Monthly Garments Cost of Making (GCM) = (Monthly Total Cost of Garments Operation)/Monthly Total Output Produced by the Factory. Monthly total Production is the output produced by the factory.

How do you calculate cost per minute in garment industry? ›

Now that you have determined your yearly factory costs, the factory cost per minute can be calculated. The working minute costs = (direct labour costs + indirect labour costs + overhead costs) / total production time per year.

How do you calculate profit in garment industry? ›

You can quickly calculate the gross profit by this formula:
  1. Gross profit = total revenue – cost of goods sold.
  2. Gross profit margin = (gross profit / revenue) x 100%
  3. Operating profit = revenue – cost of goods sold – operating expenses.
  4. Operating profit margin = (operating profit / revenue) x 100%
Apr 4, 2022

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